• Title/Summary/Keyword: Process capability index

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A Comprehensive Measure of Evaluation for Non-Normal Process Capability with Beta Distributions (베타분포를 하는 비정규 공정능력평가의 종합적 측도)

  • 김홍준;김진수;전창희
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.52
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    • pp.69-79
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    • 1999
  • The main objective of this study are to propose two methods that would be a comprehensive measure of evaluation for non-normal process capability with Beta distributions. First method is introduced using process capability index $C_{psk}$ by the Pearson system and Johnson system. The Pearson system and the Johnson System selected for process capability index calculation have a equivalent result of this study that the ranking of the seven indices in terms of sensitivity to departure of the process median from the target value from the most sensitive one up to the least sensitive are $C^{*}_{pm}$ , $C_{psk}$ , $C_{s}$ , $C_{pmk}$ , $C_{pm}$ , $C_{pk}$ , $C_{p}$ . Second method show using the percentage nonconforming by the Pearson, Johnson and Burr functions. In thus study, we find that the Pearson system and the Burr system are a reasonable method to estimate percentage nonconforming. But, the exact procedure for deriving this estimate will be based on Beta distribution. Accordingly, if a process is not normally distributed , but normal-based techniques are used serious errors can result.

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On the asymptotic correlationship for some process capability indices Ĉp, Ĉpk and Ĉpm under bivariate normal distribution (이변량 정규분포 하에서 공정능력지수에 대한 점근적 상관관계에 관한 연구)

  • Cho, Joong-Jae;Park, Hyo-Il
    • The Korean Journal of Applied Statistics
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    • v.29 no.2
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    • pp.301-308
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    • 2016
  • The process capability index is used to determine whether a production process is capable of producing items within a specified tolerance. Some process capability indices $C_p$, $C_{pk}$ and $C_{pm}$ have been of particular interest as useful management tools for tracking process performance. Most evaluations on process capability indices focus on statistical estimation and test of hypothesis. It is necessary to investigate their asymptotic correlationship among basic estimators ${\hat{C}}_p$, ${\hat{C}}_{pk}$ and ${\hat{C}}_{pm}$ of process capability indices $C_p$, $C_{pk}$ and $C_{pm}$. In this paper, we study their asymptotic correlationship for three process capability indices ${\hat{C}}_p$, ${\hat{C}}_{pk}$ and ${\hat{C}}_{pm}$ under bivariate normal distribution BN(${\mu}_x,{\mu}_y,{\sigma}^2_x,{\sigma}^2_y,{\rho}$). With some nonnormal processes, the asymptotic correlation coefficient of any two respective process capability index estimators could be established.

Tolerance Optimization of Design Variables in Lower Arm by Using Response Surface Model and Process Capability Index (반응표면모델과 공정능력지수를 적용한 로워암 설계변수의 공차최적화)

  • Lee, Kwang Ki;Ro, Yun Cheol;Han, Seung Ho
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.5
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    • pp.359-366
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    • 2013
  • In the lower arm design process, a tolerance optimization of the variance of design variables should be preceded before manufacturing process, since it is very cost-effective compared to a strict management of tolerance of products. In this study, a design of experiment (DOE) based on response surface model (RSM) was carried out to find optimized design variables of the lower arm, which can meet a given requirement of probability constraint for the process capability index (Cpk) of the weight and maximum stress. Then, the design space was explored by using the central composite design method, in which the 2nd order Taylor expansion was applied to predict a standard deviation of the responses. The optimal solutions satisfying the probability constraint of the Cpk were found by considering both of the mean value and the standard deviation of the design variables.

Determination of Process Capability Index considering Inspection Precision (검사정밀도를 고려한 공정능력지수의 결정)

  • 송서일;조영찬
    • Journal of Korean Society for Quality Management
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    • v.27 no.4
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    • pp.114-122
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    • 1999
  • As the rapid growth of Industrial society, many enterprises are inclined to ppm management from the traditional$3\'{o}$ management method. Therefore it is need to extend process capability index for guarantee of quality assurance level to ppm unit. Thus, in this paper, using the probability of standard normal distribution from $ 3\'{o}; to; 6\'{o}$ which was developed by Song(1997), the capability index which is proposed considers the numbers of inspection facility and quality assurance level. Also, quality assurance level is determined by considering the precision of inspection when one and two sided specification limits are given for the probability which is out of the specification limit.

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ON THE LIMITING DISTRIBUTION FOR ESTIMATE OF PROCESS CAPABILITY INDEX

  • Park, Hyo-Il;Cho, Joong-Jae
    • Journal of the Korean Statistical Society
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    • v.36 no.4
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    • pp.471-477
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    • 2007
  • In this paper, we provide a new proof to correct the asymptotic normality for the estimate $\hat{C}_{pmk}\;of\;C_{pmk}$, which is one of the well-known definitions of the process capability index. Also we comment briefly on the correction of the limiting distribution for $\hat{C}_{pmk}$ and on the use of re-sampling methods for the inference of $C_{pmk}$. Finally we discuss the concept of asymptotic unbiasedness.

Criticism and Guideline for the Use of Process Capability Index (공정능력지수에 대한 비평과 올바른 공정능력분석 절차)

  • Baik, Jai-Wook;Jo, Jin-Nam
    • Journal of Korean Society for Quality Management
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    • v.27 no.2
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    • pp.81-100
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    • 1999
  • Process capability indexes are widely used in industries. Nevertheless, important statistical issues that deal with the appropriate use of process capability indexes have only appeared in the technical literature and are thus unknown to many users. In this paper we will first review various kinds of process capability indexes and then try to understand how much uncertainty is associated with them in relation to the assumption of normal distribution, the estimate of ${\sigma}$, the sampling error, the size of number of observations available and the presence of data correlation. Finally, we will propose a proper use of process capability indexes in an effort to assess a complex process.

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A Statistical Program for Measurement Process Capability Analysis based on KS Q ISO 22514-7 Using R (R을 이용한 KS Q ISO 22514-7 측정 프로세스 능력 분석용 프로그램)

  • Lee, Seung-Hoon;Lim, Keun
    • Journal of Korean Society for Quality Management
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    • v.47 no.4
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    • pp.713-723
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    • 2019
  • Purpose: The purpose of this study is to develop a statistical program for capability analysis of measuring system and measurement process based upon KS Q ISO 22514-7. Methods: R is a powerful open source functional programming language that provides high level graphics and interfaces to other languages. Therefore, in this study, we will develop the statistical program using R language. Results: The R program developed in this study consists of the following five modules. ① Measuring system capability analysis with Type 1 study data: MSCA_Type1.R ② Measuring system capability analysis with Linearity study(Type 4 study) data: MSCA_Type4.R ③ Measurement process capability analysis with Type 1 study & Gage R&R study data: MPCA_T1GRR.R ④ Measurement process capability analysis with Type 4 study & Gage R&R study data: MPCA_T4GRR.R ⑤ Attribute measurement processes capability analysis : AttributeMP.R Conclusion: KS Q ISO 22514-7 evaluates measuring systems and measurement processes on the basis of the measurement uncertainty that was determined according to the GUM(KS Q ISO/IEC Guide 98-3). KS Q ISO 22514-7 offers precise procedures, however, computations are more intensive. The R program of this study will help to evaluate the measurement process.

Bootstrapping Unified Process Capability Index

  • Cho, Joong-Jae;Han, Jeong-Hye;Jo, See-Heyon
    • Journal of the Korean Statistical Society
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    • v.26 no.4
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    • pp.543-554
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    • 1997
  • A family of some capability indices { $C_{p}$(.alpha.,.beta.); .alpha..geq.0, .beta..geq.0}, containing the indices $C_{p}$, $C_{{pk}}$, $C_{{pm}}$, and $C_{{pmk}}$, has been defined by Vannman(1993) for the case of two-sided specification interval. By varying the parameters of the family various capability indices with suitable properties are obtained. We derive tha asymptotic distribution of the family { $C_{p}$(.alpha.,.beta.); .alpha..geq.0,.beta..geq.0} under general proper conditions. It is also shown that the bootstrap approximation to the distribution of the estimator $C_{p}$(.alpha., .beta.) is vaild for almost all sample sequences. These asymptotic distributions would be used in constructing some bootstrap confidence intervals.tervals.

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On the Confidence Region of Vector-valued Process Capability Indices $C_p$& $C_pk$ (2차원 벡터 공정능력지수 $C_p$$C_pk$의 근사 신뢰영역)

  • 박병선;이충훈;조중재
    • Journal of Korean Society for Quality Management
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    • v.30 no.4
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    • pp.44-57
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    • 2002
  • In this paper we study two vector-valued process capability indices $C_{p}$=($C_{px}$, $C_{py}$ ) and $C_{pk}$=( $C_{pkx}$, $C_{pky}$) considering process capability indices $C_{p}$ and $C_{pk}$. First, we derive two asymptotic distributions of plug-in estimators (equation omitted) and (equation omitted) under. some proper. conditions. Second, we examine the performance of asymptotic confidence regions of our process capability indices $C_{p}$=( $C_{px}$ , $C_{py}$ ) and $C_{pk}$=( $C_{pkx}$, $C_{pky}$) under BN($\mu$$_{x}$, $\mu$$_{y}$, $\sigma$$^2$$_{x}$, $\sigma$$^2$$_{y}$,$\rho$)$\rho$)EX>)EX>)EX>)

Process Capability Analysis Algorithm Using Johnson Transformation (존슨변환을 이용한 공정능력분석 알고리즘 개발)

  • 김종걸;박은하;정연승
    • Proceedings of the Safety Management and Science Conference
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    • 2000.05a
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    • pp.249-263
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    • 2000
  • This paper considers an algorithm using Johnson transformation to calculate process capability index for non-normal distribution. Johnson transformation is well known as one of methods transforming the data with non-normal distribution to normal data.

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