• Title/Summary/Keyword: Process Response

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Improved DMC for the integrating process (적분 공정 제어를 위한 향상된 DMC)

  • 강병삼;한종훈;장근수
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1120-1123
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    • 1996
  • DMC(Dynamic Matrix Control) algorithm has been successfully used in industries for more than a decade. It can handle constraints and easily extended to MIMO case. The application of DMC, however, is limited to the open loop stable process because it uses the FIR(Finite Impulse Response) or FSR(Finite Step Response) model. Integrating process widely used in chemical process industry, is the representative open loop unstable process. The disturbance rejection of DMC is relatively poor due to the assumption that the current disturbance is equivalent to the future disturbance. We propose the IDMC(Improved Dynamic Matrix Control) for the integrating process, as well as non-integrating process. IDMC has shown better disturbance rejection using multi-step ahead predictor for the disturbance.

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Optimization of Forging Process of Gate Valve using DACE Model (DACE 모델을 이용한 게이트밸브 단조공정의 최적설계화)

  • Oh, Seung-Hwan;Kong, Hyeong-Geol;Kang, Jung-Ho;Park, Young-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.1
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    • pp.71-77
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    • 2007
  • In case of the welding process, a conventional production method of gate valve, it has a merit of light weight, but also a demerit of high production cost and an impossibility in mass production due to work by hand. However, in case of the forging process, it has economic merits and can take a mass production process, too. The main focus of this paper is the optimization of preform in the forging process. This paper proposed an optimal design to improve the mechanical efficiency of gate valve made by forging method instead of welding. the optional design is conducted as application of real response model to Kriging model using computer simulation. Also, from verification of the response model with optimized results we were confirmed that the applications of Kriging method to structural optimum design using finite element analysis and equation are useful and reliable.

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Structural Optimization for Non-Linear Behavior Using Equivalent Static Loads by Proportional Transformation of Loads (비례하중변환법의 등가정하중을 이용한 비선형 거동을 하는 구조물의 최적설계)

  • Park Ki-Jong;Kwon Yong-Deok;Song Kee-Nam;Park Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.1 s.244
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    • pp.66-75
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    • 2006
  • Nonlinear response structural optimization using equivalent static loads (NROESL) has been proposed. Nonlinear response optimization is solved by sequential linear response optimization with equivalent static loads which are generated from the nonlinear responses and linear stiffness matrix. The linear stiffness matrix should be obtained in NROESL, and this process can be fairly difficult for some applications. Proportional transformation of loads (PTL) is proposed to overcome the difficulties. Equivalent static loads are obtained by PTL. It is the same as NROESL except for the process of calculating equivalent static loads. PTL is developed for large-scale probems. First, linear and nonlinear responses are evaluated from linear and nonlinear analyses, respectively. At a DOF of the finite element method, the ratio of the two responses is calculated and an equivalent static load is made by multiplying the ratio and the loads for linear analysis. Therefore, the mumber of the equivalent static loads is as many as that of DOF's and an equivalent static load is used with the reponse for the corresponding DOF in the optimization process. All the equivalent static loads are used as multiple loading conditions during linear response optimization. The process iterates until it converges. Examples are solved by using the proposed method and the results are compared with conventional methods.

A Univariate Loss Function Approach to Multiple Response Surface Optimization: An Interactive Procedure-Based Weight Determination (다중반응표면 최적화를 위한 단변량 손실함수법: 대화식 절차 기반의 가중치 결정)

  • Jeong, In-Jun
    • Knowledge Management Research
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    • v.21 no.1
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    • pp.27-40
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    • 2020
  • Response surface methodology (RSM) empirically studies the relationship between a response variable and input variables in the product or process development phase. The ultimate goal of RSM is to find an optimal condition of the input variables that optimizes (maximizes or minimizes) the response variable. RSM can be seen as a knowledge management tool in terms of creating and utilizing data, information, and knowledge about a product production and service operations. In the field of product or process development, most real-world problems often involve a simultaneous consideration of multiple response variables. This is called a multiple response surface (MRS) problem. Various approaches have been proposed for MRS optimization, which can be classified into loss function approach, priority-based approach, desirability function approach, process capability approach, and probability-based approach. In particular, the loss function approach is divided into univariate and multivariate approaches at large. This paper focuses on the univariate approach. The univariate approach first obtains the mean square error (MSE) for individual response variables. Then, it aggregates the MSE's into a single objective function. It is common to employ the weighted sum or the Tchebycheff metric for aggregation. Finally, it finds an optimal condition of the input variables that minimizes the objective function. When aggregating, the relative weights on the MSE's should be taken into account. However, there are few studies on how to determine the weights systematically. In this study, we propose an interactive procedure to determine the weights through considering a decision maker's preference. The proposed method is illustrated by the 'colloidal gas aphrons' problem, which is a typical MRS problem. We also discuss the extension of the proposed method to the weighted MSE (WMSE).

Optimization of Boiling Process and Texture Change in Heating (밤 가공품 자숙 공정 중 물성의 변화 및 최적화)

  • 김영찬;이주백
    • Food Science and Preservation
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    • v.4 no.3
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    • pp.337-341
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    • 1997
  • Texture is an important quality factor of processed chestnut products, which changes depending on the conditions of boiling process. The conventional boiling process consists of three stage(1st : 70 minutes at 60$^{\circ}C$; 2nd : 20minutes at 70$^{\circ}C$; 3rd : 80minutes at 98$^{\circ}C$). To improve the conventional boiling process of processed chestnut products, we investigated the changes of texture at different stages of boiling process and undertook the optimization of boiling process by response surface method on heating times of 2nd and 3rd heating, and amount of softening agent. The initial hardness and cohesiveness, the most important textural characteristics of chestnut, were 7.876kg and 0.189, respectively. In the third boiling stage, hardness decreased to 0.313kg and cohesiveness increased to 0.310. Using response surface method the minimum point of hardness and maximum point of cohesiveness was examined and model equations for predicting the changes of hardness and cohesiveness in the optional boiling condition were developed.

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Responses of the Child and Therapist in Child-Centered Play Therapy Regarding the Children's Problem Type, the Therapists' Levels of Psychological Burnout and the Process of Play Therapy (아동의 문제유형, 치료자의 심리적 소진 정도 및 놀이치료단계에 따른 아동중심놀이치료에서의 아동과 치료자 반응)

  • Lee, Haeng-Suk;Han, You-Jin
    • Journal of Families and Better Life
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    • v.30 no.6
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    • pp.129-150
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    • 2012
  • This study examined difference in the responses of children and therapists depending on children's problem type(internalization or externalization) and the therapists' levels of psychological burnout. Play therapy' cases (March 2010 ~ September 2011) were successfully concluded in more than 36 sessions, which targeting 14 children aged 4~9 who had emotional and behavioral problems and two therapists who consulted with the children. To examine the change in the play therapy stepwise process in this case, the responses in the children and the therapists were examined by dividing the stages of therapy into the early stage, the middle stage, and the late stage. The Results showed that (1) the children's response during the play therapy process were not significant different for both types of children's problems. Moreover, there were no differences with different levels psychological burnout by the therapist. (2) A change in the children's response during the play therapy process was noted in both children who had internalization problem and in those who had externalization problems. Moreover, according to the therapist's levels of psychological burnout, a change in the children's responses was indicated in the play therapy process. (3) The therapist's responses in the play therapy process did not show significant difference according to children's problem type or therapists' levels of psychological burnout. (4) A significant difference was noted in the responses between the therapists experiencing psychological burnout depending on their level.

Self-Tuning PID Controller Based on PLC

  • Phonphithak, A.;Pannil, P.;Suesut, T.;Masuchun, R.;Julsereewong, P.
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.272-276
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    • 2004
  • The conventional PID (Proportional-Integral-Derivative) control technique is widely used for the process control in many industries since it is simple in structure and provides the good response. Nowadays, this control technique has been developed on the Programmable Logic Controller (PLC) to use for the process control loop. However, using this technique is difficult when tuning the PID parameters ($K_p$, $T_i$ and $T_d$) to achieve the best response. Moreover, trial-and-error procedure along with the operator experiences are required to obtain the best results when tuning the PID controller parameters. This paper proposes the self-tuning PID controller based on PLC for the process control in the industries. The proposed self-tuning PID controller uses the PLC-based PID structures to control the process production. The proposed PID tuning utilizes the PLC to synthesize and analyze controller parameter as well as to tune for appropriate parameters using Dahlin method and extrapolation. Experimental results using a self-tuning PID controller to control temperature of the oven show that the controller developed is capable of controlling the process very effectively and provides a good response.

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Tolerance Optimization of Design Variables in Lower Arm by Using Response Surface Model and Process Capability Index (반응표면모델과 공정능력지수를 적용한 로워암 설계변수의 공차최적화)

  • Lee, Kwang Ki;Ro, Yun Cheol;Han, Seung Ho
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.5
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    • pp.359-366
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    • 2013
  • In the lower arm design process, a tolerance optimization of the variance of design variables should be preceded before manufacturing process, since it is very cost-effective compared to a strict management of tolerance of products. In this study, a design of experiment (DOE) based on response surface model (RSM) was carried out to find optimized design variables of the lower arm, which can meet a given requirement of probability constraint for the process capability index (Cpk) of the weight and maximum stress. Then, the design space was explored by using the central composite design method, in which the 2nd order Taylor expansion was applied to predict a standard deviation of the responses. The optimal solutions satisfying the probability constraint of the Cpk were found by considering both of the mean value and the standard deviation of the design variables.

Simultaneous degradation of nitrogenous heterocyclic compounds by catalytic wet-peroxidation process using box-behnken design

  • Gosu, Vijayalakshmi;Arora, Shivali;Subbaramaiah, Verraboina
    • Environmental Engineering Research
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    • v.25 no.4
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    • pp.488-497
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    • 2020
  • The present study investigates the feasibility of nitrogenous heterocyclic compounds (NHCs) (Pyridine-Quinoline) degradation by catalytic wet peroxidation (CWPO) in the presence of nanoscale zerovalent iron supported on granular activated carbon (nFe0/GAC) using statistical optimization technique. Response surface methodology (RSM) in combination with Box-Behnken design (BBD) was used to optimize the process parameters of CWPO process such as initial pH, catalyst dose, hydrogen peroxide dose, initial concentration of pyridine (Py) and quinolone (Qn) were chosen as the main variables, and total organic carbon (TOC) removal and total Fe leaching were selected as the investigated response. The optimization of process parameters by desirability function showed the ~85% of TOC removal with process condition of initial solution pH 3.5, catalyst dose of 0.55 g/L, hydrogen peroxide concentration of 0.34 mmol, initial concentration of Py 200 mg/L and initial concentration of Qn 200 mg/L. Further, for TOC removal the analysis of variance results of the RSM revealed that all parameter i.e. initial pH, catalyst dose, hydrogen peroxide dose, initial concentration of Py and initial concentration of Qn were highly significant according to the p values (p < 0.05). The quadratic model was found to be the best fit for experimental data. The present study revealed that BBD was reliable and effective for the determination of the optimum conditions for CWPO of NHCs (Py-Qn).

Simulation and Three-dimensional Animation of Skipjack Behavior as Capture Process during Purse Seining

  • Kim, Yong-Hae;Park, Myeong-Chul;Ha, Suk-Wun
    • Fisheries and Aquatic Sciences
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    • v.11 no.2
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    • pp.113-123
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    • 2008
  • We modeled fish school movements as a capture process in relation to the purse seine method using the three steps of the stimulus-response process (i.e., input stimuli, central decision-making and output reaction). Input stimuli of the model were categorized as either physical stimuli such as visual stimulus, sound stimulus, water flow, and weather or as biological stimuli such as species and size, swimming performance, sensual sensitivity, and presence of prey or predators. The output process determining the spatial orientation of the fish school for 3-D movements was based on swimming speed and angular change in the fish response, and these movements were animated as the relative geometry between the fish school and the purse seine. Simulations were carried out for skipjack tuna (Katsuwonus pelamis) schools reacting to a pelagic purse seine in the southwest Pacific Ocean. Simulation results showed that escape ratios varied from 20 to 70% by the relevant ranges in the stimulus-response thresholds, swimming speeds, and angular changes of fish schools were similar to those observed in the field. Therefore, with knowledge of relevant parameters, this model can be used to predict capture and escape probabilities of purse seine operations for different fish species or conditions.