• Title/Summary/Keyword: Process Quality

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The Relation between the Process Capability Index and the Quality Assurance Level Considering Various Conditions (다양한 상황을 고려한 공정능력지수와 품질보증수준의 관계)

  • 조문수;임태진
    • Journal of Korean Society for Quality Management
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    • v.30 no.2
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    • pp.130-151
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    • 2002
  • This paper investigates the relation between the Process capability index(PCI) and the quality assurance level under various conditions. The effect of the off-targetness of the process mean, deviation from the nomality, the estimation error, and tile measurement error on the quality assurance level is evaluated. Various distributions such as the Student-t, the chi-square, the gamma, the Weibull, and the log-normal distributions are considered to evaluate the deviation from the nomality. The quality levels under abnormal conditions turn out to be severely different from that under the standard condition. We provide tables and graphs of the quality assurance level on various abnormal conditions. In order for the industry users to use the PCI properly, they should refer to the tables and graphs, especially when they are not certain about the standard assumptions on which the PCI depends.

Quality Improvement of Black Oxide Process in Casting (주조품 Black Oxide 공정의 품질개선에 관한 연구)

  • Lee, Dong Hee;Lee, Kyung Keun;Yun, Won Young
    • Journal of Korean Society for Quality Management
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    • v.24 no.1
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    • pp.96-109
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    • 1996
  • In this paper, we consider the quality problem of black oxide process in casting for which Taguchi method is used. We explain simply the Taguchi method and existing problems in Black Oxide process. We analyze the problem by the quality improvement procedure proposed by Taguchi. The design factors and noises using cause-effect diagram are found, the experiment is made using orthogonal array. After ANOVA, the critical factors are determined and the optimal process condition is designed. After parameter design, we derive the tolerance levels. As a result of changing the levels of process parameters, the variance of quality characteristic was decreased by quarter and the average value was also decreased by half. We estimated the predictable profit of the improvement.

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A Case Study of a Six Sigma Project for Improving Gate Painting Quality (게이트 도장 품질 개선을 위한 6시그마 프로젝트 사례 연구)

  • Hong, Sung-Hoon;Choi, Ik-Jun
    • Journal of Korean Society for Quality Management
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    • v.34 no.1
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    • pp.1-12
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    • 2006
  • This paper presents a six sigma project for improving gate painting quality in a medium-sized automotive part company. The project follows a disciplined process of five macro phases: Define, Measure, Analyze, Improve, and Control. A CTQ(critical to quality) is determined based on COPQ(cost of poor quality) analysis, and a process map is utilized for identifying process input variables. Three KPIV s(key process input variable) are selected; Painting Temperature, Painting Quantity, and Painting Viscosity, and DOE(design of experiments) is utilized for finding the optimal process conditions for three KPIVs. MINITAB software is used for data analyses and DOE. The sigma level of defects rate has improved from 2.93 to 3.66.

A Study on Process Innovation of Strategy plan (프로세스 혁신 전략수립 방안에 대한 연구)

  • Kim, Jong-Guk;Kim, Kil-Hwan;Son, Chul-Min;Kim, Chang-Eun
    • Journal of the Korea Safety Management & Science
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    • v.13 no.4
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    • pp.153-160
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    • 2011
  • This thesis introduced a model of diagnosing a company's quality management, and a process of achieving quality innovation based on the model. As for study methods, books and theses related to quality and process innovation were collected for investigation, a survey on internal employees to investigate major issues of quality and standard consciousness was conducted, and 5DP was discussed for balanced process analysis.

A study on establishing a ISO 9001:2000 Quality Management System using information technology (정보기술을 이용한 ISO 9001:2000 품질경영시스템 구축)

  • Kim, Sang-Kuk;Shin, Sung-Ho;Lee, Young-Sei;Chung, Taek-Young
    • Journal of Korean Society for Quality Management
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    • v.33 no.2
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    • pp.13-21
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    • 2005
  • Most organizations adopt a process-based approach to manage their operations and now business process management(BPM) is a well-established concept. Because ISO 9001:2000 has been influenced by BPR and it also emphasizes process based, BPM can get together with ISO 9001:2000. Korea Institute of Science and Technology Information has taken ISO 9001:2000 certificate in November 11, 2003 and now implements quality management systems based on BPMS. We call it KQMS(KISTI Quality Management System). KQMS based on BPMS is a new example in field of ISO quality management and is expected to support process management well.

Quality characteristics and the process control of high-strength frictional bolt-sets (고장력 마찰접합 볼트세트의 품질특성에 관한 연구)

  • Son, S.Y.;Shin, K.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.2
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    • pp.189-196
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    • 1994
  • Quality assurance in the process of manufacturing high strengh bolt sets used in the frictional joints of structures in one of important concern to users as well as to manufactures. In case of occurrences of either defective or low-quality products, even if they are quite rare, some systematic means of localizing the cause-characteristics and matching to corresponding production process is necessary. Control chart of torque factor is the primary indicatir in finding defectiveness of the products. Use of correlation diagrams ofnhardness of the bolt set presents in part a way of screening the cause. Retest data of the bolt set provide additional ideas of localizing the cause, for which theoretical background is presented in this regard. A process-characteristics matrix relating the causes of low quality to the corresponding process of manufacturing, which is of prime importance for the feedback control of production, is also proposed. Finally general features of control to assure quality of the set is described.

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A Study on the Development of a Quality-Driven CIM System (part l: Framework) (품질 지향적 CIM시스템 개발에 관한 연구 (제1부:Freamwork))

  • Kang, Mujin
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.12
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    • pp.63-69
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    • 1996
  • As the significance of quality in the sense of customer satisfaction is growing, the management of quality becomes one of the main interests in the manufacturing systems research. This paper presents the concept of quality-driven CIM(Computer Integrated Manufacturing) system which is composed of a business process domain and a quality domain. In the business process domain, business functions are integrated by conventional design and manufacturing databases on the one hand, and an integrated quality system is interlinked to them via several quality modules on the other hand. Quality information model connects the business process domain with the quality domain where various types of quality data are stored in the form of quality database. This framework helps a manufacturing enterprise to implement the quality-driven CIM system to achieve its final objective "customer satisfaction".ion".uot;.

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Data Segmentation for a Better Prediction of Quality in a Multi-stage Process

  • Kim, Eung-Gu;Lee, Hye-Seon;Jun, Chi-Hyuek
    • Journal of the Korean Data and Information Science Society
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    • v.19 no.2
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    • pp.609-620
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    • 2008
  • There may be several parallel equipments having the same function in a multi-stage manufacturing process, which affect the product quality differently and have significant differences in defect rate. The product quality may depend on what equipments it has been processed as well as what process variable values it has. Applying one model ignoring the presence of different equipments may distort the prediction of defect rate and the identification of important quality variables affecting the defect rate. We propose a procedure for data segmentation when constructing models for predicting the defect rate or for identifying major process variables influencing product quality. The proposed procedure is based on the principal component analysis and the analysis of variance, which demonstrates a better performance in predicting defect rate through a case study with a PDP manufacturing process.

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Establishment of Quality Checking Factors for Construction Process of Digital Topographic Map (수치지형도 제작과정의 품질관리요소 정립에 관한 연구)

  • Choi, Byoung-Gil;Kim, Kam-Lae;Moon, Yong-Hyun
    • 한국지형공간정보학회:학술대회논문집
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    • 2005.08a
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    • pp.73-83
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    • 2005
  • This study aims to establish the quality checking factors for the construction process of digital topographic map. Total 17 regulations related to quality of digital topographic map and major aerial survey firms are analyzed in terms of working process, equipments, and accuracy of results. It is standardized the process of making new digital maps using aerial photography, revising existing digital maps, and digitizing paper map. Quality checking factors for the construction process of digital topographic map are also established.

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The Establishment of the Quality Management Method for Spatial Data Construction Process (공간데이터 제작과정의 품질관리방법 정립에 관한 연구)

  • Choi, Byoung-Gil;Cho, Kwang-Hee;Lee, Kwang-Won
    • Journal of Korean Society for Geospatial Information Science
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    • v.13 no.3 s.33
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    • pp.3-13
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    • 2005
  • This study aims to establish the quality management method for spatial data construction process. Total 17 regulations related to spatial database construction and major aerial survey firms were analyzed in terms of working process, equipments, accuracy of results. It is standardized the process of making new digital maps using aerial photography, revising existing digital maps, producing digital elevation models and developing imagery maps. Quality checking factors for spatial data construction process are also established.

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