• Title/Summary/Keyword: Process Productivity

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Manufacturing process improvement of offshore plant: Process mining technique and case study

  • Shin, Sung-chul;Kim, Seon Yeob;Noh, Chun-Myoung;Lee, Soon-sup;Lee, Jae-chul
    • Ocean Systems Engineering
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    • v.9 no.3
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    • pp.329-347
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    • 2019
  • The shipbuilding industry is characterized by order production, and various processes are performed simultaneously in the construction of ships. Therefore, effective management of the production process and productivity improvement form important key factors in the industry. For decades, researchers and process managers have attempted to improve processes by using business process analysis (BPA). However, conventional BPA is time-consuming, expensive, and mainly based on subjective results generated by employees, which may not always correspond to the actual conditions. This paper proposes a method to improve the production process of offshore plant modules by analysing the process mining data obtained from the shipbuilding industry. Process mining uses information accumulated from the system-provided event logs to generate a process model and determine the values hidden within the process. The discovered process is visualized as a process model. Subsequently, alternatives are proposed by brainstorming problems (such as bottlenecks or idle time) in the process. The results of this study can aid in productivity improvement (idle time or bottleneck reduction in the production process) in conjunction with a six-sigma technique or ERP system. In future, it is necessary to study the standardization of the module production processes and development of the process monitoring system.

An Auto Metrology Sampling Method Considering Quality and Productivity for Semiconductor Manufacturing Process (반도체 제조공정에서 품질과 생산성을 고려한 자동 계측 샘플링 방법)

  • Shin, Myung-Goo;Lee, Jee-Hyung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.61 no.9
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    • pp.1330-1335
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    • 2012
  • This paper proposes an automatic measurement sampling method for the semiconductor manufacturing process. The method recommends sampling rates using information of process capability indexes and production scheduling plan within the restricted metrology capacity. In addition, it automatically controls the measurement WIP (Work In Process) using measurement priority values to minimize the measurement risks and optimize the measurement capacity. The proposed sampling method minimizes measurement controls in the semiconductor manufacturing process and improves the fabrication productivity via reducing measurement TAT (Turn Around Time), while guaranteeing the level of process quality.

Productivity Analysis of the Site Installation Stage of Laminated Modular Multi-Family Housing (적층식 모듈러 공동주택 현장설치 단계의 생산성 분석)

  • Park, Moon-Sun;Kim, Seok
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.5
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    • pp.519-527
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    • 2019
  • This study was conducted to present useful information on the utilization and productivity analysis of laminated modular multi-family housing. To this end, the process of site installation was investigated and analyzed through a prior study, and the monitoring survey was conducted through the site installation case of an stacked multi-family housing. Based on the above, the results of productivity analysis using the web-cyclone technique were also presented. However, the site installation process has limitations on generalisation because the process is not the same for each construction company, and also limits that require verification through application in the actual site of the web-cyclone model presented in this study.

A Study of Product Simulation for Establishing the Optimal Production Scheduling of the Panel line in a Shipyard (조선소 판넬라인의 최적 생산계획 수립을 위한 생산 시뮬레이션 연구)

  • Park, Ju-Yong;Kim, Se-Hwan;Choi, Woo-Hyun
    • Journal of Welding and Joining
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    • v.24 no.5
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    • pp.62-66
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    • 2006
  • Panel line is an important process occupying the largest work amount in shipbuilding. In this research product simulation has been carried out to establish the optimal production scheduling. For this purpose a web-based panel line simulator was developed using an object modeling technology and C# language. The balance of work-load and increase in the productivity by the improvement of production facilities and process are the key factors for a good scheduling. In this study SPRT(Shortest Remaining Process Time) rule was applied for the work-load balancing and a good result achieved. To increase the productivity in the stiffener welding stage which is a bottleneck; process, more welding heads and higher welding speed were tested using the developed simulator. The simulation results showed that either more welding head or higher welding speed decreased the total work time. Use of both, however, deteriorated the productivity because of the bottleneck in the following stage. This result points out that the improvement of production facilities and/or process should be evaluated with their influences on the leading and following processing stage.

Cutting Force Regulation in Milling Process Using Sliding Mode Control (슬라이딩 모드 제어기를 이용한 밀링공정의 절삭력 제어)

  • Lee, Sang-Jo;Lee, Yong-Seok;Go, Jeong-Han
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1173-1182
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    • 2001
  • Recent noticeable advances of CNC machine tools have considerably improved productivity and precision in manufacturing processes. However, in the respect of productivity some defects still remain because selection of machining conditions entirely depends on the experiences of programmers. Usually, machining conditions such as feed rate and spindle speed have been selected conservatively by considering the worst cases, and it has brought the loss of machining efficiency. Thus, the improvement of cutting force controller has been done to regulate cutting force constantly and to maximize feedrate simultaneously in case that machining conditions change variously. In this study, sliding mode control with boundary layer is applied to milling process for cutting force regulation and in a commercial CNC machining center data transfer between PC and PMC (programmable machine controller) of CNC machine is done using a standard interface method. And in the cutting force measurement, an indirect cutting force measuring system using current signal of AC servo is adopted in order not to use high-priced equipment like tool dynamometer. The purpose of this study is to maximize the productivity in milling process, thus its results can be applied to cases such as rough cutting process.

Efficiency of Nutrient Removal and Biomass Productivity in The Wastewater by Microalgae Membrane Bioreactor Process (Microalgae Membrane Bioreactor (MMBR) 공정에서 하수의 영양염류 제거와 바이오매스 생산성 효율)

  • Choi, Hee-Jeong
    • Journal of Korean Society on Water Environment
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    • v.30 no.4
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    • pp.386-393
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    • 2014
  • The aim of this study was to investigate the nutrient removal and biomass productivity in the wastewater using MMBR (Microalgae Membrane Bioreactor). MMBR process was combined OPPBR (Optical Panel Photobioreactor) and MBR (Membrane bioreactor). The OPPBR and MBR were operated 3 days and 9h HRT (Hydraulic retention time), respectively, using microalgae as Chlorella vulgaris. The obtained result indicated that the biomass productivity of 0.498 g/L/d with light transmittance of 92% at a 305 mm depth in the OPPBR was achieved. The total consumption of BOD (Biochemical Oxygen Demand) and COD (Chemical Oxygen Demand) in the MMBR were found to be 97.56% and 96.06%, respectively. Additionally, the removal of TN, $NO_3-N$, TP and $PO_4-P$ were 94.94%, 91.04%, 99.54% and 93.06% in MMBR, respectively. These results indicated that the MMBR process was highly effective for COD, BOD and nutrient removal when compared to the separate OPPBR or MBR process. The MMBR process was effective for nutrient removal and biomass productivity and can be applied to treat wastewater in sewage treatment plant.

A Study on the Computer Intergrated Manufacturing System Using LAN (LAN을 이용한 생산공정 감시 제어 시스템에 관한 연구)

  • 이상훈;박동준;강준길
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.16 no.10
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    • pp.992-1000
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    • 1991
  • At present, using different method, in the view of point of that factory to the rising of the productivity, they try to rise productivity by factory automation. First, it is the automation of each unit process. In out country, in the case of a few developed factory. they are realized by line automation. The majority factories are established by automation device of unit process. But, as the established devices, it must be connect between unit processes or mutual assistance and offical automation in order to raise up productivity highly. In this paper, process inspection control system is installed by each unit process automation and connect main computer with them. So, we try to rise high productivity using stochastic process and supervision function.

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A Study on the Comparison of Production Activity Using Work Sampling Method of Two Periods After/Before Process Change (공정변화전과 후 두기간에서의 워크.샘플링법에 의한 생산활동 비교에 관한 연구)

  • 이근희;박상민
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.5 no.7
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    • pp.1-7
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    • 1982
  • This thesis deals with the method of Work Sampling to compare production activity due to change of productivity, workmen's productivity environment, nonproductivity of machine and plant when there is a process before and after change of work environments. So, this study takes $x^2$ - test to discover significant change of process, and obtains Proper observation number due to ratio difference-test over change of productivity before and after process change. Therefore, this thesis represent statistically effective results between two periods before and after process change.

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A Structural Analysis of the Factors Affecting Productivity Performance: Based on SME of Manufacturing Certified the PMS (중소기업의 생산성 성과 요인에 관한 구조적 분석: 생산성경영시스템(PMS) 인증 제조업을 중심으로)

  • Seo, Chang Soo;An, Oak Hyeon
    • Journal of Korean Society for Quality Management
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    • v.47 no.2
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    • pp.295-314
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    • 2019
  • Purpose: This study aims to investigate the factors affecting productivity performance for Korean SMEs of manufacturing which had obtained the certification of Productivity Management System(PMS) that is a Korean assessment program for enhancing maturity of company's management systems. Methods: The proposed model is based on the PMS model. The valid 759 data registered from 2010 to 2018 year was analyzed using SEM analysis for testing hypotheses. Results: The results are as follows. First, Leadership affects the five core sub-system processes positively, but doesn't a significant Business Performance directly. Secondly, HRM, Customer & Market Analysis, and Process Management excluding Productivity Development and Measurement Analysis and Knowledge Management have a significant effect on Business Performance. Lastly, when examining the mediation effect, Process Development, Customer & Market Analysis, and HRM have indirectly effect between Leadership and Business Performance. Conclusion: This study results suggest not only the role of leadership to improve productivity performance of SME, but also which core processes are focused and differentiated.

Does R&D Mediate the Impact of ICT on Productivity through Knowledge Transfer?

  • Christina Y. Jeong;Sang-Yong Tom Lee
    • Asia pacific journal of information systems
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    • v.32 no.4
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    • pp.728-749
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    • 2022
  • The information and communication technology (ICT) value creation process is inherently unobservable. In addition to the direct effect of ICT on productivity, some information or knowledge can create value through other knowledge activities. In this paper, we study the impact of ICT on productivity through R&D. We tested the mediating effect of R&D between ICT and productivity using panel data from 47 US industries from 1987 to 2013 from the Bureau of Labor Statistics. The results show that R&D partially mediates ICT and productivity. That is, ICT directly increases productivity, and some of its effects can be realized through R&D. Recipients who acquire knowledge through ICT have to interpret codified ideas and apply them to practice. The increased absorptive capacity that can be developed through R&D improves interpretation ability, allowing employees to share more complex ideas. Thus, ICT helps people to effectively communicate, but some information and knowledge can be realized and applied through R&D knowledge activities. This is the first study empirically examining the process of ICT value creation through R&D. It also provides practical guidelines for knowledge management, such as making decisions about ICT and R&D investments that are better done concurrently rather than individually to maximize their impact on productivity.