• Title/Summary/Keyword: Process Optimize

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A Case Study on Casting Layout Design of Automotive Oil Pan_DX2E Using Computer Simulation (유동해석을 이용한 자동차용 부품(오일팬_DX2E)의 주조방안설계에 대한 사례연구)

  • Kwong, Hongkyu
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.4
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    • pp.71-76
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    • 2013
  • For a die casting mold, generally, the casting layout design should be considered based on the relation among injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects was differentiated according to the various relations of the above conditions. In this research, in order to optimize the casting layout design of an automotive Oil Pan_DX2E, Computer Aided Engineering (CAE) simulation was performed with two layout designs by using the simulation software (AnyCasting). The simulation results were analyzed and compared carefully in order to apply them into the production die-casting mold. During the filling process with two models, internal porosities caused by air entrapments were predicted and also compared with the modification of the gate system and overflow. With the solidification analysis, internal porosities occurring during the solidification process were predicted and also compared with the modified gate system.

Development of Assembly Sequence Generating System Based on Parts Liaison Analyzing (부품 연관 관계 분석 기반의 조립 순서 생성 시스템 개발)

  • Park, Hong-Seok;Park, Jin-Woo
    • Korean Journal of Computational Design and Engineering
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    • v.18 no.1
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    • pp.1-9
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    • 2013
  • Nowadays in order to perform assembly process planning by using CAPP (Computer Aided Process Planning), researches to generate the assembly sequence automatically have come under constant interest by many researchers and they are devoted to optimize the assembly sequence. In this paper, the product on analyzing the relationship between assembled parts via contacting information such as common area, automatically based on the liaison graph of the product. To verify the validness and efficiency of the approach, the simple product is tested in the experimental way.

An Intelligent Tracking Method for a Maneuvering Target

  • Lee, Bum-Jik;Joo, Young-Hoon;Park, Jin-Bae
    • International Journal of Control, Automation, and Systems
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    • v.1 no.1
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    • pp.93-100
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    • 2003
  • Accuracy in maneuvering target tracking using multiple models relies upon the suit-ability of each target motion model to be used. To construct multiple models, the interacting multiple model (IMM) algorithm and the adaptive IMM (AIMM) algorithm require predefined sub-models and predetermined acceleration intervals, respectively, in consideration of the properties of maneuvers. To solve these problems, this paper proposes the GA-based IMM method as an intelligent tracking method for a maneuvering target. In the proposed method, the acceleration input is regarded as an additive process noise, a sub-model is represented as a fuzzy system to compute the time-varying variance of the overall process noise, and, to optimize the employed fuzzy system, the genetic algorithm (GA) is utilized. The simulation results show that the proposed method has a better tracking performance than the AIMM algorithm.

Determining Items to be Inventoried in a Manufacturing Process

  • Masuchun, Ruedee
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.722-725
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    • 2004
  • In most manufacturing systems, all customers are expected to take deliveries from inventory. However, in some situations, management may keep inventory only for some customers and not keep inventory for the others. The reason is that they would like to make as much benefit as possible from the first group of customers and this may help sell these customers on further products. This paper attempts to determine the cutoff between the group of customers who are given products immediately when their orders come and other customers who will be served but have to wait for the production of their products. The optimum set of customers to be served immediately and the optimum set of customers who have to wait for the production are found using linear programming to optimize perceived manufacturer benefits measured as the product of the benefit factor and the corresponding profit per customer. The results indicate that it is not necessarily wise to keep inventory for all customers.

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The Optimization of Shape Control in High Reduction Rolling in Minimill Process (미니밀에서의 고압하율과 형상변화 최적화 방안에 관한 연구)

  • Choi B. W.;Kim T. H.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.117-120
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    • 2001
  • In hot roiling process, new rolling mills have been apapted to strip rolling but we can usually experience the problem of snaking of strip. This phenomenon was arisen by nonsymmetric rolling and on-centering and cambering of a strip and other mill conditions. Three dimensional analysis for strip rolling predicted the influence of nonsymmetric rolling, off-centering and pair crossing system This study evaluated the fundamental characteristics of snaking of a strip to optimize the operating condition for trouble free rolling.

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Development of a Practical Method to Optimize Two-Quality Characteristics in Injection Molded Parts (사출 성형품의 두 품질특성 최적화를 위한 실용적 방법의 개발)

  • Park, Jong-Cheon;Cha, Jae-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.90-97
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    • 2015
  • Optimization of multi-quality characteristics in injection molded parts is very important, but it is sometimes difficult for part/mold designers. The objective of this study is to develop a practical design methodology for optimizing two-quality characteristics of injection molded parts. To attain this end, we developed a new design-range reduction algorithm based on Taguchi's orthogonal arrays for two characteristics. Then, the algorithm was integrated with commercial injection-molding simulation tools. A feature of the proposed methodology is that it allows field-designers unfamiliar with general optimization methods to be able to apply the methodology to their design problems with ease. Finally, we have applied the proposed design methodology to optimization of weldlines and deflections in an actual bezel model. The results show the usefulness of this methodology.

The Practical Application of Aqueous Two-Phase Processes for the Recovery of Biological Products

  • Rito-Palomares, Marco
    • Journal of Microbiology and Biotechnology
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    • v.12 no.4
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    • pp.535-543
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    • 2002
  • Although the generic implementation of aqueous two-phase systems (ATPS) processes for the recovery of biological products has been exploited for several years, this has not resulted in a wide adoption of the technique. The main reasons involve the poor understanding of the mechanism governing phase formation and the behavior of solute partitioning in ATPS processes, the cost of phase forming polymers, and the necessary extended time to optimize the technique. In this review paper, some of the practical disadvantages attributed to ATPS are addressed. The practical approach exploited to design ATPS processes, the application to achieve process integration, the extended use for the recovery of high-value products, and the recent development of new low-cost ATPS, are discussed. It is proposed that the trend of the practical application of ATPS processes for the recovery of biological products will involve the purification of new high-value bioparticulate products with medical applications. Such a trend will give new impetus to the technique, and will draw attention from industries needing to develop new, and improve existing, commercial processes.

Decision-Making Problems for Shop Floor Simulation in Discrete Part Manufacturing

  • Jang, Pyoung-Yol
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2005.05a
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    • pp.1114-1116
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    • 2005
  • Shop floor control systems (SFCS) are used to make real-time planning and scheduling decisions to optimize the efficiency of manufacturing shops. These shops exhibit a non-linear, dynamic evolution caused by 1) the concurrent flows of disparate parts following complex routings, 2) a variety of machines that breakdown at random times, 3) stochastic arrivals of new parts with different priorities, and 4) jobs that have probabilistic processing times and transportation times. Because of their ability to capture that evolution faithfully, simulation models are often used in the aforementioned decisions. In this paper, various types of decision-making problems encountered in a shop floor have been investigated and categorized into process related problems and resource related problems for shop floor simulation.

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An economic design of CUSCORE control chart for quality characteristics with exponential distribution (제품의 수명특성 관리를 위한 누적점수 관리도의 경제적 설계)

  • Kim, Jong-Gurl;Jeong, Young-Min
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1993.10a
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    • pp.31-39
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    • 1993
  • This paper considers a procedure for the economic design of a cumulative score(CUSCORE) control chart and more sensitive than X-type control chart for small shift to control the mean of a process with a exponentially distributed quality characteristic. An expected loss - cost model as a function of design variables(sample size, sampling interval, scoring limit and decision limit) is derived. Direct search techniques are used to optimize the model subject to ARL in control. Numerical examples and sensitivity analysis of the model are presented. For selected values of situation parameters a comparison study with CUSUM charts is given. CUSCORE control charts compare favourably with CUSUM charts in cost for speedy production process. The proposed control chart can be directly applied for controlling the lifetime characteristics.

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Implementation and Applications of Simulation Based Digital Shipyard (시뮬레이션 기반 디지털 조선소 구축 및 활용)

  • Han, Sang-Dong;Ryu, Cheol-Ho;Shin, Jong-Gye;Lee, Jong-Kun
    • Korean Journal of Computational Design and Engineering
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    • v.13 no.1
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    • pp.18-26
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    • 2008
  • Shipbuilding industries have been struggling to reduce production time and cost of their products in many aspects. Manufacturing systems have been changed, new production lines and robots have been installed, and new planning and scheduling systems have been adopted in order to achieve shorter time-to-market and higher productivity. Simulation based manufacturing, digital manufacturing, or virtual manufacturing simulation, whatever the name means, is an approach to achieve such a goal. In order to improve productivity in a shipbuilding process at a shipyard, a digital shipyard development has been driven. This paper proposed how to implement the digital shipyard, what to do with it, and what to obtain from it. This digital shipyard will help simulate and optimize the entire shipbuilding life cycle with its virtual environment through shipbuilding process from the initial development stage to the launch.