• Title/Summary/Keyword: Process Heat Application

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Laser Micro-drilling of Sapphire/silicon Wafer using Nano-second Pulsed Laser (나노초 펄스 레이저 응용 사파이어/실리콘 웨이퍼 미세 드릴링)

  • Kim, Nam-Sung;Chung, Young-Dae;Seong, Chun-Yah
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.2
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    • pp.13-19
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    • 2010
  • Due to the rapid spread of mobile handheld devices, industrial demands for micro-scale holes with a diameter of even smaller than $10{\mu}m$ in sapphire/silicon wafers have been increasing. Holes in sapphire wafers are for heat dissipation from LEDs; and those in silicon wafers for interlayer communication in three-dimensional integrated circuit (IC). We have developed a sapphire wafer driller equipped with a 532nm laser in which a cooling chuck is employed to minimize local heat accumulation in wafer. Through the optimization of process parameters (pulse energy, repetition rate, number of pulses), quality holes with a diameter of $30{\mu}m$ and a depth of $100{\mu}m$ can be drilled at a rate of 30holes/sec. We also have developed a silicon wafer driller equipped with a 355nm laser. It is able to drill quality through-holes of $15{\mu}m$ in diameter and $150{\mu}m$ in depth at a rate of 100holes/sec.

Application and Technology on Development of High Temperature Structure SiCf/SiC Composite Materials (고온용 SiCf/SiC 복합재료개발 기술과 활용방향)

  • Yoon, Han-Ki;Lee, Young-Ju;Park, Yi-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.1016-1021
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    • 2008
  • The development of the first wall whose major function is to withstand high neutron and heat fluxes is a critical path to fusion power. The materials database and the fabrication technology are being developed for design, construction and safety operation of the fusion reactor. The first wall was designed to consist of the plasma facing armor, the heat sink layer and the supporting plates. and Porous materials are of significant interest due to their wide applications in catalysis, separation, lightweight structural materials. In this study, the characteristics of the sintering process of SiC ceramic, $SiC_f$/SiC composite and porous $C_f$/SiC composite have been introduced order to study of the fusion blanket materials and heat-exchange pannel.

Computation of Stress Field During Additive Manufacturing by Explicit Finite Element Method (외연적 유한요소법을 이용한 적층제조 공정 중 응력 장 변화 계산)

  • Yang, Seung-Yong;Kim, Jeoung Han
    • Journal of Powder Materials
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    • v.27 no.4
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    • pp.318-324
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    • 2020
  • In the present work, an explicit finite element analysis technique is introduced to analyze the thermal stress fields present in the additive manufacturing process. To this purpose, a finite element matrix formulation is derived from the equations of motion and continuity. The developed code, NET3D, is then applied to various sample problems including thermal stress development. The application of heat to an inclusion from an external source establishes an initial temperature from which heat flows to the surrounding body in the sample problems. The development of thermal stress due to the mismatch between the thermal strains is analyzed. As mass scaling can be used to shorten the computation time of explicit analysis, a mass scaling of 108 is employed here, which yields almost identical results to the quasi-static results.

A Case of Intractable Tracheitis Treated by Heat-Moisture Exchangers in a Total Laryngectomized Patient (열가습 여과기로 치료한 후두전적출 환자의 난치성 기관염 1예)

  • Koo, Beom Mo;Moon, Seong Kyu;Kim, Seung Woo
    • Journal of the Korean Society of Laryngology, Phoniatrics and Logopedics
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    • v.31 no.2
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    • pp.87-91
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    • 2020
  • The tracheostomy directs external air into the airway tract. This process causes mucosal dryness, irritation and inflammation in the tracheo-bronchial tree. In order to prevent such problems, several methods are applied; ointment application, humidification and careful suction etc. The heat-moisture exchanger (HME) is commercially sold device that assists heating and humidification of the inhaled air. The authors experienced successful treatment outcome of intractable tracheitis caused by repetitive and vigorous intra-tracheal suction by applying HME in a total laryngectomized patient. We report an interesting and didactic case with a brief literature review.

NEW RESULTS CONCERNING THE INFLUENCE OF HEAT TINGS DURING WELDING ON THE CORROSION RESISTANCE OF STAINLESS STEELS

  • Wohlfahrt, H.;Pries, H.;Saggau, R.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.29-37
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    • 2002
  • High alloyed stainless steels stand out for a high corrosion resistance due to a protective passive layer which is formed when the content of chromium exceeds 13%. When welding these steels, heat tints arise in the area of the weldment. They may occur from flint yellow to intensive blue in the spectrum depending on the applied welding process and the quality of the backing gas used. Due to their structures, they partly drastically reduce the corrosion resistance of stainless steels so that they may lead to damages of the technical application of welded components. In the following the pitting resistance by different backing gases and the chemical composition of the stainless steel itself are described.

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Experimental Studies on Submerged Arc Welding Process

  • Kiran, Degala Ventaka;Na, Suck-Joo
    • Journal of Welding and Joining
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    • v.32 no.3
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    • pp.1-10
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    • 2014
  • The efficient application of any welding process depends on the understanding of associated process parameters influence on the weld quality. The weld quality includes the weld bead dimensions, temperature distribution, metallurgical phases and the mechanical properties. A detailed review on the experimental and numerical approaches to understand the parametric influence of a single wire submerged arc welding (SAW) and multi-wire SAW processes on the final weld quality is reported in two parts. The first part deals with the experimental approaches which explain the parametric influence on the weld bead dimensions, metallurgical phases and the mechanical properties of the SAW weldment. Furthermore, the studies related to statistical modeling of the present welding process are also discussed. The second part deals with the numerical approaches which focus on the conduction based, and heat transfer and fluid flow analysis based studies in the present welding process. The present paper is the first part.

Design and Manufacturing Technology of Heat Exchanger in Air Compressor for Railroad Vehicle by 3D Printing Process (3D 프린팅 적용 철도차량용 공기압축기의 열교환기 설계 및 제작 기술 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.802-809
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    • 2017
  • 3D printing technology is a manufacturing process for products, in which polymer and metal materials are laminated to form structures. It is advantageous for manufacturing parts requiring a high degree of design freedom and functionality. In addition, it would be a suitable technology for the production of parts for railway vehicles in the future, due to the need to produce parts in small quantities. In order to fully exploit the advantages of 3D printing technology, it is necessary to consider the process characteristics during the design of the product. In this study, the redesign and manufacturing technology of the product considering the performance and process conditions were studied for the heat exchanger in the air compressor of railway vehicles, as a trial application of the 3D printing technique. First of all, the design concept to improve the performance of the heat exchanger was defined, and the design range was specified to satisfy the performance of the present heat exchanger analyzed experimentally. Then, the detailed design was revised considering the characteristics of the metal 3D printing process, such as the manufacturing restrictions and production time. Based on the final design, the product was fabricated by the 3D printing process using aluminum material, and it was confirmed that the dimensional accuracy was satisfied. The weight of the final product was reduced by 41% compared with the existing products. The results of this study will make it possible to develop an efficient product design process for 3D printing technology.

Application of an Infrared Drying to Drying Process for Red Pepper (고추의 건조(乾燥) 공정(工程)에서 적외선(赤外線) 건조법(乾燥法)의 활용(活用)에 관한 연구(硏究))

  • Koh, H.K.;Cho, Y.J.;Kang, S.W.
    • Journal of Biosystems Engineering
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    • v.15 no.3
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    • pp.230-243
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    • 1990
  • This study was conducted to investigate the possibility of application of an infrared drying to drying process for red pepper. The performance of seramic heaters and the variation of temperature and moisture content of red pepper were analyzed during an infrared drying of red peppers. Also, the quality of dried red pepper was analyzed. The following results were obtained from this study. 1. The surface temperature of infrared heaters and the rising time required for steady state were mainly affected by electrical power consumed. 2. The heat energy required for heating red pepper was proposed to be calculated by the equation in terms of enthalpy of air and net heat flux by infrared heater in a drying chamber. The statistical model for net heat flux was developed. 3. The performance of the infrared heater used for heating red pepper was much affected by the distance of radiation, and the difference of temperatures appeared between the radiated surface and the inside of red pepper. 4. Electrical capacity of the infrared heater had a significant effect on the heating of red pepper. However, the effect of shape of heater on heating was not significant. 5. The variation of temperature of red pepper largely appeared in the range of 30 to 60% (db) in moisture content. The temperature of red pepper was almost constant at low moisture content. 6. The temperature of red pepper and heating time had significant effects on the quality for radiant heating. 7. When the electrical capacity of infrared heater and the distance of radiation are carefully designed in a dryer with the insulated drying chamber, infrared drying might be very effective in red pepper drying.

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A Study on the Grindability of New Ceramics (뉴 세라믹스의 연삭성에 관한 연구)

  • Kim, Seong-Kyeum;Kim, Nam-Hoon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.103-108
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    • 2007
  • The number of parts made of ceramic materials has gradually been increasing in field of from mechanical engineering to electronics engineering and, mechanical engineering ceramics have spread because of three very favourable characteristic features of their application, namely, heat, wear, and corrosion resistance. therefore, the elaboration of suitable grinding technologies is Important. grinding is problematic because crack-free ceramics are difficult to process owing to their particular micro structure. In this paper we report on the application of advanced precision grinding process, elaborating continuous wheel dressing. The removal rate can be increased significantly and surface roughness is improved. Various problems(roughness, ground surface etc)encountered in grinding of ceramics are also discussed.

Optimized Method of Material Matching Test for Mobile ODF TFT-Panel

  • Lim, Jun-Hwan;Qiu, Yun;Zhang, Junrui;Ko, Young-Yik;Jung, Hee-Chul;Hwang, Soo-Woong
    • 한국정보디스플레이학회:학술대회논문집
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    • 2009.10a
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    • pp.1596-1599
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    • 2009
  • Mobile ODF (one drop filling) portable display such as mobile phone and application product is needed high reliability than notebook, monitor and TV. Therefore, material development in order to optimize mobile & application ODF panel is needed. Through considering mobile ODF process and design, we have developed method of material matching test by several tests which is heat stress, UV stress and ODF process condition. So we have developed a material with characteristics of high reliability for mobile ODF panel.

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