• 제목/요약/키워드: Process Heat Application

검색결과 473건 처리시간 0.028초

인코넬 617을 이용한 고온고압용 미세채널 열교환기의 확산접합 공정에 관한 연구 (A Study of Diffusion Bonding Process for High Temperature and High Pressure Micro Channel Heat Exchanger Using Inconel 617)

  • 송찬호;윤석호;최준석
    • 설비공학논문집
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    • 제27권2호
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    • pp.87-93
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    • 2015
  • Recently, the heat exchangers are requiring higher performance and reliability since they are being used under the operating condition of high temperature and pressure. To satisfy these requirements, we need special materials and bonding technology. This study presents a manufacturing technology for high temperature and high pressure micro channel heat exchanger using Inconel 617. The bonding performance for diffusion bonded heat exchanger was examined and analyzed. The analysis were conducted by measuring thermal and mechanical properties such as thermal diffusivity and tensile strength, and parametric studies about bonding temperature and pressing force were also carried out. The results provided insight for bonding evaluation and the bonding condition of $1200^{\circ}C$, and 50 tons was found to be suitable for this heat exchanger. From the results, we were able to establish the base technology for the manufacturing of Inconel 617 heat exchanger through the application of the diffusion bonding.

저온 활용을 위한 실리카겔 흡착식 담수화시스템의 성능연구 (A Performance Study on Silica Gel Adsorption Desalination System Utilizing Low Temperature Heat Sources)

  • 현준호;;이윤준;천원기
    • 한국태양에너지학회 논문집
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    • 제33권6호
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    • pp.39-46
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    • 2013
  • This work introduces a simple one-reactor adsorption desalination system that harnesses low temperature heat sources (solar energy, waste heat), which has been experimentally studied to elicit the most suitable design parameters and operating conditions. The design process of the system was divided into three parts to reflect the operating principle of desalination technology with application of adsorption processes. First, the evaporator for the vaporization of saline water was designed, then the reactor for the adsorption and release of the steam, followed by the condenser for condensation of the fresh water. The specific water yield is measured experimentally with respect to the time while controlling parameters such as heat source temperatures, coolant temperatures, system switching and half-cycle operational times. The present system well demonstrates the applicability of silica gel in relation to adsorption technologies that utilize low temperature heat sources ranging from 60 to $80^{\circ}C$, such as solar energy and waste heat.

자동차 폐차잔재(ASR)의 시멘트제조 열원활용공정의 최적화 (Optimization of Cement Manufacturing Process for Heat Source Application of Automobile Shredder Residue)

  • 오세천;권우택;김수룡
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2008년도 춘계학술대회 논문집
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    • pp.464-467
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    • 2008
  • 폐차잔재물중 가연성 성분을 시멘트 제조공정의 열원으로 활용하기 위한 연구가 현재 활발히 진행 중에 있다. 그러나 이러한 폐차잔재물을 시멘트 제조공정의 보조열원으로 사용하기 위해서는 에너지활용에 대한 경제성 및 환경기준과 더불어 시멘트 제조공정의 안정적 조업조건에 대한 검토가 이뤄져야만 하며 특히 폐차잔재물의 연소시 시멘트 제조공정에서의 염소물질의 거동특성에 대한 연구가 반드시 선행되어야만 한다. 따라서 본 연구에서는 이러한 폐차잔재물의 시멘트 제조공정에 대한 열원활용의 최적조건을 도출하고자 현장적용 전 킬른내 염소성분의 제어를 위한 Bypass unit의 Cyclone에 대한 전산모사연구를 수행하였으며 이러한 전산모사결과를 바탕으로 실제 시멘트 제조공정에 대한 폐차잔재물의 현장적용 실험을 수행하였다. 또한 본 연구로부터 시멘트 제조공정에 대한 폐차잔재물의 열원활용 가능성을 확인할 수 있었으며 폐차잔재물의 투입시 시멘트 제조공정의 안정적 조업조건을 확보할 수 있었다.

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타원혼합모형을 이용한 초임계상태 이산화탄소의 압축성계수에 의한 난류열전달 특성 (Compressibility Factor Effect on the Turbulence Heat Transfer of Super-critical Carbon Dioxide by an Elliptic-blending Second Moment Closure)

  • 한성호;서정식;신종근;최영돈
    • 대한기계학회논문집B
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    • 제31권1호
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    • pp.40-50
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    • 2007
  • The present contribution describes the application of elliptic-blending second moment closure to predict the gas cooling process of turbulent super-critical carbon dioxide flow in a square cross-sectioned duct. The gas cooling process under super-critical state experiences a drastic change in thermodynamic and transport properties. Redistributive terms in the Reynolds stress and turbulent heat flux equations are modeled by an elliptic-blending second moment closure in order to represent strongly non-homogeneous effects produced by the presence of walls. The main feature of Durbin's elliptic relaxation second moment closure that accounts for the nonlocal character of pressure-velocity gradient correlation and the near-wall inhomogeneity guaranteed by the elliptic blending second moment closure.

Characterization and Application of DLC Films Produced by New Combined PVD-CVD Technique

  • Chekan, N.M.;Kim, S.W.;Akula, I.P.;Jhee, T.G.
    • 열처리공학회지
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    • 제23권2호
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    • pp.75-82
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    • 2010
  • A new advanced combined PVD/CVD technique of DLC film deposition has been developed. Deposition of a DLC film was carried out using a pulsed carbon arc discharge in vapor hydrocarbon atmosphere. The arc plasma enhancing CVD process promotes dramatic increase in the deposition rate and decrease of compressive stress as well as improvement of film thickness uniformity compared to that obtained with a single PVD pulsed arc process. The optical spectroscopy investigation reveals great increase in radiating components of $C_2$ Swan system molecular bands due to acetylene molecules decomposition. AFM, Raman spectroscopy, XPS and nano-indentation were used to characterize DLC films. The method ensures obtaining a new superhard DLC nano-material for deposition of protective coatings onto various industrial products including those used in medicine.

2상 스테인레스 주강의 공냉 열처리 적용 가능성 (Applicability of Air Cooling Heat-treatment for a Duplex Stainless Steel Casting)

  • 김봉환;양식;신제식;이상목;문병문
    • 한국주조공학회지
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    • 제26권1호
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    • pp.17-26
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    • 2006
  • The substitution of cooling method from water quenching to air cooling after solution heat treatment was aimed for the development of a convenient and economical heat treatment process of duplex stainless steels without deterioration of mechanical and corrosion resistant properties for the industry. In order to achieve this goal, the mechanical properties and corrosion properties of a ASTM A890-4A duplex stainless steel were systematically investigated as functions of casting condition and cooling method after solution heat treatment. A 3-stepped sand mold and a permanent Y-block mold were used to check the effects of solidification structure and cooling rate after solution heat treatment. The microstructural characteristics such as the ferrite/austenite phase ratio and the precipitation behavior of ${\sigma}$ phase and carbides were investigated by combined analysis of OM and SEM-EDX with an aid of TTT diagram. Hardness and tension test were performed to evaluate the mechanical properties. Impact property at $-40^{\circ}C$ and corrosion resistance were also examined to check the possibility of the industrial application of this basic study. Throughout this investigation, air-cooling method was proved to effectively substitute for water-quenching process after the solution heat treatment, when the duplex stainless steel was sand mold cast with a thickness below 15 mm or permanent mold cast with a thickness below 20 mm.

A Study on the Development of Multi-pilotting-type Progressive Die for U-bending Part Process

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • 한국기계가공학회지
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    • 제2권2호
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    • pp.45-51
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    • 2003
  • The multi-piloting type progressive die for U-bending sheet metal production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by center carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e die structure, machining condition for die making, die materials, heat treatment of partially die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the modeling on the I-DEAS program, components drawing on the Auto-LISP, CAD/CAM application, ordinary machine tool operating and revision by tryout.

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아스팔트 방수공법의 시공성 및 작업안전성 개선을 위한 열순환 방식의 고압 분사장치 적용에 관한 실험적 연구 (An Experimental Study on the Application for High Pressure Spray by Heat Cycle Type Equipment to Improve Work Safety and Workability of Asphalt Water Proofing method.)

  • 정창표;송제영;이선규;오상근
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2009년도 춘계 학술논문 발표대회 학계
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    • pp.33-39
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    • 2009
  • Asphalt waterproofing method has a long history over 80years since introduce to domestic market. This method has a good point as high water proofing not permeable to water by material performance of bitumen, In spite of high waterproofing, the application has become decreased. This asphalt method has some problem such as work safety, low workability by complicated work process, environmental problem in job site, it should be solve by complementary measures. 'Therefore, in this paper, suggest the principle of high pressure spray by heat cycle type equipment by analysis of exist problem and materials investigation. And. study and examine the spray type degeneration rubberized asphalt membrane materials to adopt job site. Moreover, suggest the evidence by inspection about waterproofing performance by Korean Industrial Standard through the performance test of the spray type degeneration rubberized asphalt membrane materials.

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TIG-FSW 하이브리드 용접을 이용한 이종재 맞대기 용접부의 온도 분포 특성 (Temperature Behavior in Dissimilar Butt Joint During TIG Assisted Friction Stir Welding)

  • 방희선;엠 에스 엠조이
    • Journal of Welding and Joining
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    • 제29권5호
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    • pp.63-71
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    • 2011
  • Three-dimensional finite element analysis is performed to study the temperature distribution phenomenon of TIG assisted friction stir welding (TAFSW) between dissimilar plates (Al 6061-T6 and stainless steel 304). TAFSW is a solid-state welding process that integrates TIG (Tungsten Inert Gas) into a friction stir welding (FSW), to preheat the harder material ahead of FSW tool during welding. In order to facilitate the industrial application of welding, 3D numerical modeling of heat transfer has been carried out applying Finite Element Method (FEM). The temperature distribution due to heat generation during TAFSW on dissimilar materials joint is analysed using in-house solver. Moving heat source along with frictional heat between the work specimens and tool surface is considered to calculate the heat input. The analytical model used predicts successfully the maximum welding temperatures that occur on the dissimilar materials during TAFSW. Comparison with the infra red camera and thermocouple measurement results shows that the results from the current numerical simulation have good agreement with the measured data.

염색폐수 열회시스템 적용기술 분석 (An Analysis of the Application Technology of Heat Recovery System from Dyeing Wastewater)

  • 장기창;박성룡;이상남;라호상;박준택;함성원;박영태
    • 에너지공학
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    • 제10권3호
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    • pp.195-205
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    • 2001
  • 염색가공공정은 에너지 다소비형이며, 염색조업을 수행하는 과정에서 약 4$0^{\circ}C$ 정도의 열원폐수를 다량으로 방출하고 있지만 이를 회수할 수 있는 기술개발이 이루어지지 않아서 아직 미활용되고 있다. 본 연구에서는 이와 같은 열원폐수의 열을 회수하여 이용할 수 있는 방안을 마련하기 위하여 먼저 염색공정의 특성을 고찰하고. 직물별, 공정별 에너지원단위를 조사한 결과 상대적으로 에너지원같위가 높은 T/C, T/R 교직물 업체나 폴리에스테르 염색업체에서 폐수열을 회수하여 이용하기에 적합한 것을 알 수 있다. 그리고 염색업체별, 계절별 폐수의 배출량과 온도를 조사한 결과 각 업체당 평균 폐수배출량은 20,470톤/월이고, 평균폐수온도는 41.$0^{\circ}C$로 나타났다 또한, 배관 침적, 폐쇄 등으로 폐열회수시스템의 안정적 운전이나 열교환기의 성능에 악영향을 끼칠 수 있는 SS의 경우 폴리에스테르 염색폐수가 가장 낮아 폴리에스테르 염색폐수가 폐열회수에 가장 유리할 것으로 판단되었다. 염색공장에서 기존에 사용하고 있는 시스템과 폐수열이용 시스템의 에너지단가를 비교해보면 폐열회수시스템에서 압축식 열펌프를 적용하면 에너지단가는 22.50원이 되어 매우 경제적이며, 증기생산을 위한 보일러 연료로 LNG를 사용하는 업체에 압축식 폐열회수시스템을 적용할 경우가 투자비 회수기간이 2.09년으로 경제성이 매우 우수한 것으로 나타나 열펌프시스템의 적용기술을 보급할 수 있는 기반을 마련하였다.

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