• Title/Summary/Keyword: Process Factor

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Theoretical Calculation and Experimental Verification of the Hf/Al Concentration Ratio in Nano-mixed $Hf_xAl_yO_z$ Films Prepared by Atomic Layer Deposition

  • Kil, Deok-Sin;Yeom, Seung-Jin;Hong, Kwon;Roh, Jae-Sung;Sohn, Hyun-Cheol;Kim, Jin-Woong;Park, Sung-Wook
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.5 no.2
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    • pp.120-126
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    • 2005
  • We have proposed a characteristic method to estimate real composition when multi component oxide films are deposited by ALD. Final atomic concentration ratio was theoretically calculated from the film densities and growth rates for $HfO_2$ and $Al_2O_3$ using ALD processed HfxAhOz mms.W e have transformed initial source feeding ratio during deposition to fins] atomic ratio in $Hf_xAl_yO_z$ films through thickness factors ($R_{HFO_2}$ ami $R_{Al_2O_3}$) ami concentration factor(C) defined in our experiments. Initial source feeding ratio could be transformed into the thickness ratio by each thickness factor. Final atomic ratio was calculated from thickness ratio by concentration factor. It has been successfully confirmed that the predicted atomic ratio was in good agreement with the actual measured value by ICP-MS analysis.

Effects of Process Variables on the Gas Penetrated Part in Gas-Assisted Injection Molding

  • Han, Seong-Ryeol;Park, Tae-Won;Jeong, Yeong-Deug
    • International Journal of Precision Engineering and Manufacturing
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    • v.7 no.2
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    • pp.8-11
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    • 2006
  • Gas-assisted injection molding (GAIM) process reduces the required injection pressure during mold filling stage as well as the shrinkage and warpage of the part and cycle time. Despite of these advantages, this process needs new parameters and makes the application more difficult because gas and melt interact during the injection molding process. Important GAIM factors involved in this process are gas penetration design, locations of gas injection points, shot size, delay time to inject gas as well as common injection molding parameters. In this study, the experiments are conducted to investigate effects of GAIM process variables on the gas penetration for PP (Polypropylene) and ABS (Acrylonitrile Butadiene Styrene) moldings by changing the gas injection point. Taguchi method is used for the design of the experiments. When the gas is injected at a cavity's center, the most effective factor is the shot size. When the gas is injected at a cavity's end, the most effective factor is the melt temperature. The injection speed is also an effective factor in GAIM process.

The Importance of On-line Store Characteristics Depending on On-line Store Type (온라인 의류 점포유형에 따른 점포속성 중요도)

  • Kim, Eun-Sook;Kim, Mi-Young
    • Journal of the Korean Society of Clothing and Textiles
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    • v.31 no.8
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    • pp.1310-1320
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    • 2007
  • This study investigated the differences in the importance of store characteristics depending on on-line clothing store type and consumer age. The questionnaires were given to female residents in the ages between 20-39 in Seoul and Kyung-gi province during October 2006. The results were summarized as follows: 1. By analyzing the differences in importances of on-line store characteristics factors it was found that buying process service factor and product searching system factor were important in on-line general merchandise store. and buying process service factor and product factor(all the factors, such as store credit, product, screen-displayed design, searching and approaching system, customer management service) were important in on-line specialty store. 2. By analyzing the differences in importances of on-line store characteristics depending on the store type, buying process system such as refund policy, shipping, high-speed payment and rapid searching, screen-displayed design system, approaching and searching system were more important in on-line general merchandise store when comparing to specialty store. It also showed that the consumer considered the reputation of the store and its image more important in on-line general merchandise store. 3. By analyzing the differences in of on-line clothing store importance depending on age, in the case of on-line general merchandise store, it showed that people in their thirties regarded buying process service factor more important than twenties, and when it came to the product and searching system, it was vice versa. Twenties had a tendency to consider the aspect of product important and, relatively, thirties regarded searching and approaching system factor important. in the case of specialty store. It was found that women in their twenties had a tendency to consider product factor more important.

Reducing the Rate of Defective to Improve a Welding Condition -Based on Six Sigma Process- (용접조건 개선으로 불량률 감소 -6시그마 프로세스를 중심으로-)

  • 박진영
    • Journal of Korean Society for Quality Management
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    • v.31 no.1
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    • pp.123-131
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    • 2003
  • This paper considers a six sigma project for reducing the defects rate of the welding process in manufacturing firms. The project follows a disciplined process of five macro phases. define, measure, analyze, improve and control(DMAIC). The need of customers is used to identify critical to quality(CTQ) of project. And a process map is used to identify process input factors of CTQ. Four key process input factors are selected by using an input factor evaluation of teams; an interval of welding, an abrasion, an electric current and a moving freely. DOE is utilized for finding the optimal process conditions of the three key process input factors. Another one key input factor improved to welding machine. The six sigma level of defects rate becomes a 2.01 from a 1.61 at the beginning of the project.

Development of an On-Line Model for the Prediction of Roll Force and Roll Power in Roughing Mill by FEM (유한요소법을 이용한 조압연에서의 압하력 및 압연동력 예측 온라인 모델 개발)

  • Kim S. H.;Kwak W. J.;Hwang S. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.134-137
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    • 2001
  • In this paper on-line model is derived from investigating via series of finite element process simulation. Some variables that little affect on non-dimensional parameters. ie. forward slip and torque factor. is extracted from composing on-line model Especially, this research focused on deriving on-line model which exactly predict roll force and roll power in the roughing mill process under small shape factor and small reduction ratio. The prediction accuracy of the proposed model is examined through comparison with predictions from a finite element process model

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Run-to-Run Process Control and the Analysis of Process Parameters using Design of Experiment in Surface Finishing (실험계획법에 의한 파라미터 분석과 Run to Run 제어를 이용한 폴리싱 공정 제어)

  • 안병운;박성준;이상조;윤종학
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.92-96
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    • 2004
  • In this paper, polishing method using bonded magnetic abrasive particle has been applied to the micro mold polishing. Through process control using the Run-to-Run control, it tried to form the surface roughness In order to grasp the influence of the surface roughness which is reached by selection of control factor and the factor, a design of experiment was been processed. The study is processed with a purpose of to embody and to maintain the surface roughness of nano scale by the basis of an influence between a control factor and the factors which has been selected in this way. As a result, the result of the process control converged at a target value of surface roughness Ra 10nm and Rmax 50nm

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Robust Design Using Operating Window (기능창을 이용한 강건설계법)

  • Kim, Kyung-Mo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.1
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    • pp.22-31
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    • 2008
  • The operating window method is a novel approach in quality improvement. But it has not received deserved attention in academic research. If a critical factor for competing failure modes can be identified, the probability of failure can be reduced by widening the operating window of this factor. Traditional SN ratio for the operating window advocated by Taguchi has a critical shortcoming, which has been derived under the assumption that failure rates are determined by the operating window factor only. A new metric for robustness is given for the operating window method, which has relaxed the restrictive assumption of Taguchi's SN ratio. And procedures for determining optimal conditions based on the new metric is presented. The effectiveness of the proposed approach over the traditional practice is tested with the aid of a wave soldering process.

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Area Usage Factor Analyzing Method for Semi-conductor Manufacturing Process

  • Konishi, Katunobu;Ukida, Hiroyuki;Sawada, Koutarou
    • 제어로봇시스템학회:학술대회논문집
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    • 1998.10a
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    • pp.480-483
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    • 1998
  • For memory products, it is very important to develop a new production line as soon as possible. All products are inspected to get rid of defected products at the last testing stage. Those inspection data are called FCM. In this paper, based on the FCM data, Area Usage Factor (AUF) analyzing method will be proposed. Process engineers can make up their mind to which direction they should concentrate their analyzing power.

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Design of Daylighting Aperture Using Daylight Factor Method and its Evaluation by Distribution of Sky Component (Daylight Factor Method를 이용한 채광창의 설계와 주광율의 직접조도분에 의한 채광창의 평가)

  • Chee, Chol-Kon;Kwon, Young-Hye
    • Proceedings of the KIEE Conference
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    • 1988.11a
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    • pp.210-213
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    • 1988
  • A new and accurate expression to derive a window area is presented with a sequence for daylighting design using Daylight Factor Method process not in its classical point--by-point method but in lumen method as in artificial lighting design process to consider daylight in the early stage of a building design process. Accepting CIE Overcast Sky as the worst state with the lowest sky luminance, a user of a room can have more available daylight in his or her room. In the design process uniformity is checked to ensure reasonably even daylighting by comparing the depth of the room with the computed limiting depth. After these steps the shape and position of window is altered, of which the Sky Component of Daylight Factor under an Overcast Sky, SCo, is investigated and computed in Composite Simpson Multiple Integral so that a building designer or an analyst can choose the best shape and location that satisfies his/her taste and purpose of the room.

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