• 제목/요약/키워드: Process Capacity

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반도체 Probe 공정에서의 생산 능력 계획 (Capacity Planning and Control of Probe Process in Semiconductor Manufacturing)

  • 정봉주;이영훈
    • 산업공학
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    • 제10권1호
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    • pp.15-22
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    • 1997
  • In semiconductor manufacturing, the probe process between fabrication and assembly process is constrained mostly by the equipment capacity because most products pass through the similar procedures. The probe process is usually performed in a batch mode with relatively short cycle times. The capability of the probe process can be determined by the optimal combination of the equipments and the products. A probe line usually has several types of equipment with different capacity. In this study, the probe line is modeled in terms of capacity to give the efficient planning and control procedure. For the practical usage, the hierarchical capacity planning procedure is used. First, a monthly capacity plan is made to meet the monthly production plan of each product. Secondly, the daily capacity planning is performed by considering the monthly capacity plan and the daily fabrication output. Simple heuristic algorithms for daily capacity planning are developed and some experimental results are shown.

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여성 재킷의 생산능력 설정을 위한 연구 (A Study on the Productive Capacity Setting of Women's Jacket)

  • 김진선;심규남;오순
    • 한국의류산업학회지
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    • 제13권2호
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    • pp.269-278
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    • 2011
  • This study aims at setting up productive capacity which can be usefully utilized for work management of apparel manufacturers. So as to achieve this goal, an apparel manufacturing company which has been operated by miniline system in Seoul was selected. Standard time and man-hour were calculated to create the accurate productive capacity by observing and measuring a work flow included cutting, sewing and finishing processes. And the result is as following. The standard time for each process was presented as cutting process 47004.5s, sewing process 671050.5s and finishing process 22426.3s. And 15284.4ms was computed as total procession man-hour per day of the manufacturer which is organized of 16 people. Also, the procession man-hour for each process was revealed as cutting process 396.7ms(2.6%), sewing process 14509.3ms(94.9%) and finishing process 378.5ms(2.5%). +Surplus was found in the productivity for each process included the cutting process(outshell, lining and seam process), the sewing process(preparation and arrangement process) and the finishing process. But, additional man-hour 52436.18ms was required because the productive capacity was calculated as -surplus(-13.9%) in the sewing process(part and assembly process). Therefore, a work schedule was planned based on the previous result. However, loading can be ideal when a capacity and a load become '0'. The object company should find the way to reduce allowance(26.25%) of the sewing process through reconstruction of consciousness and improvement in functions with analyzing works of operators. Also, they need to consider an additional supplement of the personnel.

시뮬레이션을 이용한 다층 P.C.B. 생산공정의 운영분석 (Analysisi of Multi-Layer P.C.B. Manufacturing Process by Simulation)

  • 김만식
    • 한국시뮬레이션학회논문지
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    • 제1권1호
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    • pp.17-24
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    • 1992
  • The capacity of the drilling process in Multi-Layer PCB fabrication can be affected by various process parameters determining material flows in the unit operations. The ratio of mass-lamination to pin lamination and the number of stacks as the most critical paramaters, among them, were chosen on the basis of exhaustive field evaluation to study their effects on the capacity of the process. The best alternative condition for maximum capacity of the process was selected by simulation of process.

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개인의 흡수 역량이 프로세스 및 제품 혁신에 미치는 영향에 대한 연구 (The Effect of Individual's on Absorptive Capacity on Process and Product Innovation)

  • 장재승;이준영;곽찬희;이희석
    • 지식경영연구
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    • 제17권1호
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    • pp.135-154
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    • 2016
  • Absorptive capacity has been increasingly thought of as a potential source of innovation. From the knowledge management perspective, absorptive capacity is composed of a set of activities dealing with acquisition, assimilation, transformation, and exploitation of external and internal knowledge. This study investigates what relationship the absorptive capacity of individuals who have technical knowledge in the organization has with process innovation and product innovation. Mobile based survey was conducted from the employees working for the largest electronics manufacturer in Korea. The analyzed data was based on 156 responses from 199 participants. The analysis result shows that four phases of absorptive capacity such as acquisition, assimilation, transformation and exploitation have different effects on process innovation and product innovation, respectively. Specifically, transformation is found to be most critical in leading to innovation.

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대일정 생산 계획에 따른 조선소 생산 용량의 초기 평가를 위한 이산사건 시뮬레이션 (Discrete Event Simulation for the Initial Capacity Estimation of Shipyard Based on the Master Production Schedule)

  • 김광식;황호진;이장현
    • 한국CDE학회논문집
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    • 제17권2호
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    • pp.111-122
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    • 2012
  • Capacity planning plays an important role not only for master production plan but also for facility or layout design in shipbuilding. Product work breakdown structure, attributes of production resources, and production method or process data are associated in order to make the discrete event simulation model of shipyard layout plan. The production amount of each process and the process time is assumed to be stochastic. Based on the stochastic discrete event simulation model, the production capacity of each facility in shipyard is estimated. The stochastic model of product arrival time, process time and transferring time is introduced for each process. Also, the production capacity is estimated for the assumed master production schedule.

CAPP에서 공정계획 선정을 위한 유전 알고리즘 접근 (A Genetic Algorithm A, pp.oach for Process Plan Selection on the CAPP)

  • 문치웅;김형수;이상준
    • 지능정보연구
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    • 제4권1호
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    • pp.1-10
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    • 1998
  • Process planning is a very complex task and requires the dynamic informatioon of shop foor and market situations. Process plan selection is one of the main problems in the process planning. In this paper, we propose a new process plan selection model considering operation flexibility for the computer aided process planing. The model is formulated as a 0-1 integer programming considering realistic shop factors such as production volume, machining time, machine capacity, transportation time and capacity of tractors such as production volume, machining time, machine capacity, transportation time capacity of transfer device. The objective of the model is to minimize the sum of the processing and transportation time for all parts. A genetic algorithm a, pp.oach is developed to solve the model. The efficiency of the proposed a, pp.oach is verified with numerical examples.

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초등학생의 정신용량과 인지양식에 따른 과학탐구능력 (A Study on the Science Process Skills according to Mental Capacity and Cognitive Style of Elementary Students)

  • 임청환;남진수
    • 한국과학교육학회지
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    • 제19권3호
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    • pp.441-447
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    • 1999
  • 본 연구는 초등학생들의 정신용량과 인지양식에 따라 과학탐구능력에 차이가 있는지 알아보는데 목적이 있다. 대구시내에 소재하고 있는 초등학교의 5학년 264명을 대상으로 조사하였다. 과학탐구능력을 측정하기 위한 과학탐구능력 검사(TSPS), 정신용량을 측정하기 위한 FIT(Figural Intersection Test), 인지양식을 측정하기 위한 잠입도형검사(GEFT) 등 3가지 지필 검사를 실시하여 자료를 수집하였다. 본 연구의 결과 학생들의 정신용량이 클수록 과학탐구능력의 성취도가 높았다. 장독립적인 학생이 장의존적인 학생보다 통계적으로 유의미 (p<.05)하게 과학탐구능력의 성취도가 높았다. 그러나 과학탐구능력에 미치는 정신용량과 인지양식의 상호작용 효과는 통계적으로 유의미하지 않는 것으로 나타났다. 이러한 본 연구의 결과는 정신용량과 인지양식이 과학탐구능력의 발달에 중요한 역할을 하고 있음을 시사한다. 아울러, 본 연구는 과학교육 연구에서 신피아제적 접근에 대한 가능성을 제공한다. 본 연구 결과로 볼 때, 과학 탐구과제의 수행에 인지 발달이 매우 중요한 변인임을 시사한다.

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패스트 패션의 상품 공급 프로세스 설계에 관한 연구 (The Product Supply Process Design for Fast Fashion Industry with BPMN)

  • 박현성;박광호
    • 산업경영시스템학회지
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    • 제34권3호
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    • pp.134-146
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    • 2011
  • This paper suggests the product supply process model based on the store and production capacity, assortment planning and quick response for fast fashion retailers with BPMN. In the fast fashion industry, the standardized business process model is required to respond quickly market trends and customer requirements based on the quantitative and qualitative criteria. Thus we define the product supply processes which incorporate forecasting and assortment plan, cost and profitability of the production, store capacity based on the visual merchandising, and production capacity of the fast fashion retailers. Also we design the key performance indicators to evaluate the effectiveness of these product supply processes. The product supply process model for the fast fashion has great significance in embracing the fast fashion product development process because it presents the holistic view of the product supply process of the fast fashion and provides a performance evaluation mechanism. A case study shows that adopting the processes, a Korean fast fashion company achieves improvement in various performance indicators.

시뮬레이션을 이용한 블록조립 공정 능력 분석 (A Simulation-Based Capacity Analysis of a Block-Assembly Process in Ship Production Planning)

  • 송영주;이동건;조성원;우종훈;신종계
    • 대한조선학회논문집
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    • 제46권1호
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    • pp.78-86
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    • 2009
  • A capacity calculation and process analysis is a very important part for the entire ship production planning. Ship's production plan is set up with a concept that the product is produced based on the capacity achievable by the processes while general manufacturing sets up the production plan based on product lead-time. Therefore, in case the calculation of capacity for each process of shipbuilding yard is different from actual conditions, a series of production plan - ship table composition, dual schedule plan and execution schedule plan, etc - may accumulate errors, lose reliability of planning information and cause heavy cost deficit in this course. In particular, in case of new shipbuilding yard, stocks between processes are built up and half blocks are not supplied in timely manner, and that is sometimes due to the clumsiness of the operator but it is more often because of the capacity to execute each process is not logically calculated. Therefore, this paper presents the process to calculate the assembly leadtime and assembly process capacity for shipbuilding yard assembly factory. This paper calculated the block type for calculation of assembly lead time based on block DAP(detailed assembly procedure), and introduced cases that calculate production capacities by assembly surface plate by considering the surface plate occupied area of the blocks that change depending on assembly field area and assembly processes through assembly simulation.

Coordinating Production Order and Scheduling Policy under Capacity Imbalance

  • Rhee, Seung-Kyu
    • 한국경영과학회지
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    • 제21권2호
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    • pp.171-186
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    • 1996
  • This paper comes from an observation that overemphasis on capacity utilization meausre, which is usual under capacity shortage, can seriously hurt the firm's profit and potential process improvement. We suggest a model that can be used in designing a coordination scheme for decentralized marketing and manufacturing activities. Using a price and time-sensitive demand and capacitated lotsizing model, we derive an effective communication medium betwen marketing and manufacturing. This Balance Indicator of process capacity and flexibility also implies that the increase in capacity availability and setup time reduction should be balanced by its market requirements. This is particularly important when a firm tries to improve its process capability by kaizen. Further, the model can be used to show the comparative performances of scheduling policies under capacity imbalnce. We show the shortening the scheduling cycle can improve the firm profit without changing the simple scheduling rule.

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