• Title/Summary/Keyword: Proces variables

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A Study on the Formation of Aluminide Coating on KM 1557 Alloy by Pack Cementation Process (Pack Cementation법에 의한 KM 1557 합금의 알루미나이드 코팅층 형성에 관한 연구)

  • Yoon, Jin-Kook;Yoo, Myoung Ki;Choi, Ju;Kim, Jae-Soo
    • Analytical Science and Technology
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    • v.6 no.2
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    • pp.167-180
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    • 1993
  • The effects of coating variables on the formation of aluminide coating layer with good oxidation resistance on the strongest hot-forged superalloy in the world, KM 1557 developed at KIST by pack cementation process were studied. Pack aluminizing were performed by high-activity process with pure aluminium powders and by low-activity process with codep powders. For high-activity process, Al deposition rate, growth rate of coating layer, and cross-sectional microstructures were influenced by the species and additive amounts of activators and the additive amounts of pure aluminium powders. For low-activity process, Al deposition rate, growth rate of coating layer, and the cross-sectional microstructures were not influenced by the species but additive amounts of activators. Surface structures of coating layer were influenced by the species of activators. Regardless of aluminium activity, Al deposition rate was proportional to the square root of time and parabolic rate constants were different with the species of activators. The activation energy for deposition of aluminium was different with the species of activators for high-activity process. Regardless of the species of activators, the activation energy for deposition of aluminium was 12~14 Kcal/mole for low-activity process.

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A Study on the Relationship Between Welding Variables and Bead Width Using a Neural Network (신경회로망을 이용한 용접공정변수와 비드폭과의 상관관계에 관한 연구)

  • Kim, I. J.;Park, C. U.;Kim, I. S.;Park, S. Y.;Jeong, Y. J.;Lim, H.;Park, J. S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.699-702
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    • 2000
  • The automation and control of robotic welding process is a very complex assignment because the system is affected by a number of variables which are very difficult to determine or predict in practice. Not only the optimization of the robotic welding process is considered from the point of view of the time and the cost of manufacturing. as well as quality of the weldment. the human factors of the production and many other factors must taken into consideration. hi order to determine the optimal parameters of robotic welding process, it is necessary to build a computer model representing all parameters influencing the welding process as well as the mutual dependence between them. This paper presents an approach to modeling the robotic welding process in which all parameters affecting the welding process are included using a neural network. A detailed analysis of the simulation results has been carried out to evaluate the proposed neural network model.

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Si-buffer pinholes in the SEPOX (selective poly oxidation) process (SEPOX (selective poly oxidation) process에서 Si-buffer layer에 발생하는 pinhole 현상에 대한 연구)

  • 윤영섭
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.33A no.6
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    • pp.151-157
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    • 1996
  • We propose a mechanism for the formation of pinholes in the Si-buffer layer, through the observations with varying the process- and structure variables in the SEPOX (selective poly-oxidation) process, an isolation method for sub-u DRAMs. Pinholes are formed through the accumulation of Si vacancies generated by the oxidation of Si, in which Si atoms leave the sites (vacancies) at the Si/SiO$_{2}$ interfaces and diffuse into the oxide to be oxidized near interface. In the course of the accumulation of Si-vacancies, the stress induced in the Si-buffer layer affects the migration of vacancies to result in the final size and distribution of pinholes. This paper may be, to our knowledge, the first report about the oxidation-induced pinhole in the Si/SiO$_{2}$ system.

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Probabilistic Analysis of Shallow Foundation Settlements (얕은기호 침하의 확률론적 해석)

  • 정두영;오병현
    • Geotechnical Engineering
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    • v.9 no.3
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    • pp.77-90
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    • 1993
  • In the settlement analysis of shallow foundation soil properties, loads and soil strata involve many uncertainties so it is necessary to do analysis of settlement that considers the probabilistic properties of each variable. This study is performed to probabilistic analysis for settlement of shallow foundation consisted of individual footings by using Monte Carlo Method. To consider the uncertainty of variables, both the soil properties and loads are assumed to be normal distribution random variables and get settlement mean and coefficient of variation of individual footing. And the settlement of each individual footing is also assumed to be normal distribution. Settlement of each individual footing which considers the probability of soft soil pockets in soil strata follows Markov process. Then it is performed to do sensitivity analysis which is involved to excess probability of allowable criteria of maxi mum settlement and differential settlement according to varity of each variable. It is thought to be proper that the settlement analysis of shallow foundation should be analyzed considering uncertainty of variables and soil stratum conditions.

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A Study on the Process Development of Mono Steel Forged Piston for Diesel Engine (디젤 엔진용 일체형 스틸 단조피스톤 공정 개발에 관한 연구)

  • Yeom, Sung-Ho;Nam, Kyoung-O;Hwang, Doo-Soon;Kwon, Hyuk-Sun;Hong, Sung-In
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.3
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    • pp.44-50
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    • 2006
  • The mono steel forged piston was improved a mechanical strength of an aluminum piston and reduced the weight of a articulated piston. The mono steel forged piston was composed of forged crown part and forged skirt part and was completed by friction welding process of two forged parts. Forging process analysis and friction welding analysis was done by finite element simulation using numerical package DEFORM. The preform shape and the initial billet dimension were decided by maximum stress of the die, amount of the flash and filling of die. The upset length of friction welding variable was decided by the shape of the flash that was created by friction welding analysis. Through this research, we developed a forging process of the mono steel forged piston, and decided the design variables of friction welding.

Prediction of Optimal Extraction Conditions in Microwave-Assisted Process for Antioxidant-Related Components from Thymus quinquecostatus (Microwave-Assisted Process에 의한 섬백리향의 항산화 관련 성분의 최적 추출조건 예측)

  • Kwon Young-ju;Noh Jung-eun;Lee Jung-eun;Lee Sung-Ho;Choi Yong-Hee;Kwon Joong-Ho
    • Food Science and Preservation
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    • v.12 no.4
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    • pp.344-349
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    • 2005
  • Microwave-assisted process (MAP) was applied to extract antioxidant-related components from Thymus quinquecostatus var. japonica Hara. Microwave power(2,450 MHz, $0{\sim}160$ W) and extraction time($1{\sim}5\;min$) were used as independent variables($X_i$) for central composite design to yield 10 different extraction conditions. Response surface methodology was applied to predict optimum extraction conditions for dependent variables of extracts, such as total yield, total phenolics, flavonoid, and electron donation ability depending on different powers and extraction times of MAP. Determination coefficients($R^2$) of regression equations for dependent variables were higher than 0.93 excluding that of total phenolics, and microwave power was predicted more influential than extraction time in MAP (p<0.05). The optimal extraction time for each dependent variable was ranged from 3.36 to 4.97 min, but microwave power showed wide ranges depending on variables. The superimposed contour maps for maximized dependent variables illustrated extraction conditions of 64 to 100 W in microwave power and 2.9 to 4.0 min in extraction time.

Fabrication of $Al_2O_{3p}/Al$ composites by in-situ Reaction Process of Molten Al (In-situ 반응에 의한 $Al_2O_{3p}/Al$기 복합재료의 제조)

  • 김재동;정해용;고성위
    • Composites Research
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    • v.12 no.3
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    • pp.36-44
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    • 1999
  • The fabrication process of $Al_2O_{3p}/Al$ composite by in-situ process was investigated. The effects of processing variables such as addition type and content of Mg, processing temperature and time on the infiltration behavior of molten Al, microstructure and hardness were investigated. When the pure Al was infiltrated into mixtures of Mg and $Al_2O_3l$ powder, processing temperature required to spontaneous infiltration was decreased, and the content of Mg was the most powerful variable for infiltration of molten Al. But when the Al-Mg alloy was infiltrated into $Al_2O_3l$ particles, infiltration ratio indicated nearly same value regardless of Mg content in alloy and processing temperature, and critical processing temperature required to spontaneous infiltration was $800^{\circ}C$. The $Al_2O_{3p}/Al$ composites which were fabricated by mixtures of Mg and $Al_2O_3l$ powders resulted in high hardness value, but hardness values were scattered due to non uniform dispersion of $Al_2O_3l$ particles by excessive reaction of Mg.

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Preparation of SiO2/TiO2 Composite Fine Powder by Sol-Gel Process (Sol-Gel Process를 이용한 SiO2/TiO2 복합 미립자의 합성)

  • Koo, S.M.;Lee, D.H.;Ryu, C.S.;Lee, Y.E.
    • Applied Chemistry for Engineering
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    • v.8 no.2
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    • pp.301-307
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    • 1997
  • Monodisperse, spherical $SiO_2/TiO_2$ composite fine powders were prepared by modified Sol-Gel process which $TiO_2$ fine Powders was used as a seed particles for condensation of TEOS (Tetraethyl Orthosilicate). The reaction was carried out under $N_2$ atmosphere at ambient temperature using $NH_3$ as a catalyst. Ethanol was used as a solvent. Drying process was carried out with vacuum trap which cooled by liquid $N_2$. The reaction variables were the concentration of TEOS, the concentration of ammonia, the size of $TiO_2$ seed and molar ratio of $SiO_2/TiO_2$. The optimum condition for the preparation of $SiO_2/TiO_2$ composite fine powders without agglomeration was [TEOS]=0.3M, [$NH_3$]=0.7M, size of $SiO_2/TiO_2$ seed = 200~300nm.

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Scaling Up Study of Exopolysaccharide Production through Mycelial Submerged Cultivation of Ganoderma lucidum (영지의 액체배양에 의한 세포외 다당 생산의 Scale Up 연구)

  • Lee, Hak-Su;Lee, Shin-Young
    • KSBB Journal
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    • v.24 no.3
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    • pp.303-311
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    • 2009
  • A scaling up study for the exopolysaccharide (EPS) production by submerged culture of Ganoderma lucidum was carried out in jar fermenter systems (2.6, 20 and 75 L) under bi-staged pH process. Profiles of dissolved oxygen (DO) and volumetric coefficient of oxygen transfer ($k_La$) as a function of operating variables (agitation speed and aeration rate) was investigated, and a correlation between $k_La$ and operating variables was analysed statistically. Under bi-staged pH process, no limitation of DO was observed at agitation speeds tested in the range of 200 and 600 rpm, and the highest EPS production was obtained at the level of DO of $40{\sim}80%$. From the regression analysis, the relation between $k_La$, gas velocity (Vs), stirrer speed (N) and impeller diameter (Di) could be expressed as : $$k_La=0.555{\times}Vs^{0.42}{\times}(N^3{\times}Di^2)^{0.33}\;(R^2=0.925,\;p<0.05)$$ It was found that under 2.6 L jar fermenter, the optimum agitation speed and aeration rate was 400 rpm and 1 vvm, respectively, obtaining the EPS production of 15.43 g/L. Under the submerged cultivation of G. lucidum in jar fermenters of $2.6{\sim}75\;L$, the similar EPS yields at each fermenter were achieved during scaling up based on $k_La$, and $k_La$ value for maximum EPS production was $85.4{\pm}26.70\;h^{-1}$.

The Effect of Work-Life Balance on Organizational Commitment and Organizational Citizenship Behavior: The Mediating Role of Psychological Safety (일과 생활의 균형(WLB)이 조직몰입 및 조직시민행동에 미치는 영향: 심리적 안정감의 매개효과)

  • Choi, Su-Heyong;Lee, Jung-Mi
    • Journal of Digital Convergence
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    • v.18 no.3
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    • pp.83-92
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    • 2020
  • The purpose of this study to investigate is as follows. First, this study examines the effects of WLB on organizational commitment and organizational citizenship behavior among domestic small and medium-sized company members. Second, this study examines the mediating effects of psychological safety on the WLB, and organizational commitment. Also, we will examine the mediating effects of psychological safety on the WLB, and organizational citizenship behavior. Third, the causal relationship between the dependent variables is verified. To test the hypothesis of this study, we analyze the statistics program using SPSS 25.0 and Macro Process. The results of this study through empirical research are as follows. First, WLB has a positive effect on organizational commitment and organizational citizenship behavior. Second, psychological safety was found to play a mediating role in the relationship between work-life balance and organizational commitment. Third, psychological safety was found to play a mediating role in the relationship between work-life balance and organizational citizenship behavior. Fourth, organizational commitment has a positive effect on organizational citizenship behavior.