• Title/Summary/Keyword: Print Head

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Process Improvement of PCB Electric Circuit Pattern by Ink Drop Jetting Control and Characteristics Analysis of Industrial Inkjet Piezoelectric Print Head (산업용 잉크젯 압전프린트 헤드의 특성해석 및 잉크 망점제어에 의한 PCB 전기회로패턴 공정개선)

  • Youn, Shin-Yong
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.65 no.1
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    • pp.57-65
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    • 2016
  • This paper was analyzed the characteristics of piezoelectric inkjet print head using finite element method(FEM). It showed the bending node driving of piezoelectric and relation theory principle consider piezoelectric material characteristics and ink characteristics. From such result we were had the piezoelectric head design and manufacture. It got a this head characteristics through experiment, we confirmed that proper voltage control is possible to through ink drop control experiment of piezoelectric print head. This paper was obtained the suitable ink jetting characteristics that manufacture the control circuit and piezoelectric inkjet print head. This practice product was applied to improvement of PCB electric circuit pattern by etching resist ink that PCB manufactured to complex process over traditional 6 stages can be simpled to 1 stage by inkjet printing technology.

Design of thermal inkjet print head with robust and reliable structure (크렉 방지를 위한 잉크젯 프린트 헤드 강건 설계)

  • Kim, Sang-Hyun
    • The Journal of the Convergence on Culture Technology
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    • v.8 no.2
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    • pp.337-342
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    • 2022
  • Although printing technology has recently been widely used in IT fields including displays and fuel cells, residual and thermal stress are generated by a manufacturing process of stacking the layers of the print head and result in the substrate deformation and nozzle plate crack, which may cause ink leaks or not be ejected onto a desired region. Therefore, in this paper, we propose a new design of thermal inkjet print head with a robust and reliable structure. Diverse types of inkjet print head such as a rib, pillar, support wall and individual feed hole are designed to reduce the deformation of the substrate and nozzle plate, and their feasibility is numerically investigated through FEA analysis. The numerical results show that the maximum stress and deformation of proposed print head dramatically drops to at least 40~50%, and it is confirmed that there is no nozzle plate cracks and ink leakage through the fabrication of pillar and support wall typed print head. Therefore, it is expected that the proposed head shape can be applied not only to ink ejection in the normal direction, but also to large-area printing technology.

Lumped Modeling of Thermal Inkjet Print Head (열 잉크젯 프린트헤드의 집중질량 모델링)

  • Lee You-Seop
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.10 s.253
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    • pp.942-949
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    • 2006
  • A lumped model is proposed to predict liquid ejection characteristics of a thermally driven inkjet print head. The model is based on a two-dimensional heat conduction equation, an empirical pressure-temperature equation and a nonlinear hydraulic flow-pressure equation. It has been simulated through the construction of an equivalent R-C circuit, and subsequently analyzed using SIMULINK and a circuit simulation tool, PLECS. Using the model, heating and cooling characteristics of the head are predicted to be in agreement with the IR temperature measurements. The effects of the head geometry on the drop ejection are also analyzed using the nonlinear hydraulic model. The present model can be used as a design tool for a better design of thermal inkjet print heads.

Micro Pattern Control of Metal Printing by Piezoelectric Print-head (압전 프린트 헤드에 의한 금속프린팅의 미세패턴제어)

  • Yoon, Shin-Yong;Choi, Geun-Soo;Baek, Soo-Hyun;Chang, Hong-Soon;Seo, Sang-Hyun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.24 no.2
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    • pp.147-151
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    • 2011
  • We were analyzed the piezoelectric characteristic for electronics printing to inkjet printing system. These applications were possible use to Actuator, MEMS, FPCB, RFID, Solar cell and LCD color filter etc. Piezoelectric print head is firing from ink droplet control consideration ink viscosity properties. At this time, micro pattern for PCB metal printing was possible by droplet control of piezoelectric driving. These driving characteristics are variable voltage pulse waveform. We are used the piezoelectric analysis software of Finite Element Method (FEM), Piezoelectric design parameters are acquired from piezoelectric analysis, and measurement of piezoelectric. It designed for piezoelectric head to possible electric print pattern of inkjet printing system. For this validity we were established through in comparison with simulation and measurement. Designed piezoelectric specification obtained voltage 98V, firing frequency 10 kHz, resolution 360dpi, drop volume 20pl, nozzle number 256, and nozzle pitch 0.33 mm.

Modeling of Crosstalk Behaviors in Thermal Inkjet Print Heads (열 잉크젯 프린트헤드의 채널간 간섭현상의 모델링)

  • Lee, You-Seop;Sohn Dong-Ki;Kim Min-Soo;Kuk Keon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.2 s.257
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    • pp.141-150
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    • 2007
  • This paper presents a lumped model to predict crosstalk characteristics of thermally driven inkjet print heads. Using the lumped R-C model, heating characteristics of the head are predicted to be in agreement with IR temperature measurements. The inter-channel crosstalk is simulated using the lumped R-L network. The values of viscous flow resistance, R and flow inertance, L of connecting channels are adjusted to accord with the 3-D numerical simulation results of three adjacent jets. The crosstalk behaviors of a back shooter head as well as a top shooter head have been investigated. Predictions of the proposed lumped model on the meniscus oscillations are consistent with numerical simulation results. Comparison of the lumped model with experimental results identifies that abnormal two-drop ejection phenomena are related to the increased meniscus oscillations because of the more severe crosstalk effects at higher printing speeds. The degree of crosstalk has been quantified using cross-correlations between neighboring channels and a critical channel dimension for acceptable crosstalk has been proposed and validated with the numerical simulations. Our model can be used as a design tool for a better design of thermal inkjet print heads to minimize crosstalk effects.

Development of Thermal Printer Head Controller using Gate Array (Gate Array에 의한 Thermal Printer Head Controller의 개발)

  • Park, C.W.;Choi, G.S.;An, K.H.;Watanabe, T.
    • Proceedings of the KIEE Conference
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    • 1995.07b
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    • pp.919-921
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    • 1995
  • In this paper, development of Thermal Printer Head(TPH) controller by using gate array having high reliability and good performance is proposed. Over the 3000 gates are performed to control print image data signals and relative peripheral hardwares. The proposed gate array has TPH control circuit, print control and step motor drive, and print image data control, decoder output control parts. This TPH controller will be a good application to FAX or label printer and barcode printers.

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A study for Development of Moving Multi-Head Printing System (다헤드 이송형 프린팅 시스템 개발에 관한 연구)

  • Noh, Hyo-Won;Kim, Ho-Kyoung;Kim, Rea-Soo;Song, Si-Myoung;Sin, Hun-Joo
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.419-423
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    • 2008
  • This study is regarding to the Print System recording the information for the treatment on vessel steel plate in the process Ship Drying on moving without stopping. The print head accepts the locating information of moving steel plate sensored in sensor and It is aimed for the construction of facilities that the print head prints the information of maps, letters and signals for treatment on Steel plate surface on moving.

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Droplet Ejection and Experimental Study on the Application of Industrial Inkjet Printhead (산업용 잉크젯 프린트헤드 액적 토출현상의 실험적 해석)

  • Park, Sung-Jun
    • Journal of Institute of Convergence Technology
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    • v.1 no.1
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    • pp.34-40
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    • 2011
  • In this paper, a hybrid design tool combining one-dimensional(1D) lumped model and three-dimensional computational fluid dynamics(CFD) approach has been developed in order to evaluate the performance of inkjet print head and droplet control process are studied to reduce the deviations between nozzles which affect the size of the printed line for the industrial application of direct writing on printed circuit boards(PCB). 1D lumped model analysis shows that it is useful tool for evaluating performance of an inkjet head by varying the design parameters. The differences in ejected volume and droplet velocity between analytical and experimental result are within 12%. Time sequence of droplet generation is verified by the comparison between 3D analysis result and photographic images acquired by stroboscopic technique. In addition, by applying DPN process, velocity and volume uniformity between nozzles is dramatically improved that the tolerance achieved by the piezoelectric inkjet printhead across the 64 nozzles is 5 to 8%. A printed line pattern is successfully obtained using the fabricated inkjet print head and droplet calibration system.

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Design of array typed inkjet head for line-printing (라인 프린팅을 위한 어레이 방식 잉크젯 헤드 설계)

  • Sang-Hyun Kim
    • The Journal of the Convergence on Culture Technology
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    • v.9 no.5
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    • pp.529-534
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    • 2023
  • Although line printing technology is capable of high-speed and large area printing, residual stresses generated during the manufacturing process can deform the feedhole, causing nozzle plate crack or ink leaks. Therefore, in this paper, we propose a new thermal inkjet print head that is robust, reliable and more suitable for line-printing. The amount of deformation of the conventional line printing head measured through the experiment was converted into an equivalent load, and the validity of the load estimation method was verified through FEA analysis. In addition, in order to minimize deformation without increasing the head size, the head structure was designed to increase internal rigidity by reinforcing the unit nozzle with a pillar or support wall or by adding a support beam or dry/wet etched bridge. The FEA analysis results show that the feedhole deformation was reduced by up to 90%, and it is confirmed that the suggested print head with dry etched feedhole bridge operates normally without nozzle plate cracks and ink leakage through fabrication.

Phase Matching of Pressure Wave in a Drop-On-Demand Inkjet Print Head (요구 적출형 잉크젯 프린트 헤드에서의 압력파 위상 정합)

  • Kim, Myong-Ki;Hwang, Jun-Young;Lee, Sang-Ho;Kang, Kyung-Tae;Kang, Heui-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.9
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    • pp.116-125
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    • 2008
  • Inkjet printing technology with a drop-on-demand (DOD) inkget head technology has been recognized as one of versatile and low cost manufacturing tools in the electronics industry. Concerned with control of driving signal, however, general strategy to optimize jetting stability has not been understood well, because of the inherent complex multi-physics nature in inkjet phenomena. Motivated by this, present study investigates the effect of driving waveforms of piezoelectric head on jetting characteristics of DOD inkjet system focused on jetting stability with phase matching of pressure waves in the print head. The results show that velocities and volumes of the ink jetted droplets were linear relations with the driving signal's maximum voltage, while periodic behaviors are observed with the driving signal's pulse widths.