• 제목/요약/키워드: Pressureless-sintered

검색결과 110건 처리시간 0.024초

자기펄스 성형 및 방전 플라즈마 소결 공정으로 제조한 텅스텐 소결체의 특성 (Fabrication and Properties of Densified Tungsten by Magnetic Pulse Compaction and Spark Plasma Sintering)

  • 이의선;변종민;정영근;오승탁
    • 한국재료학회지
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    • 제30권6호
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    • pp.321-325
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    • 2020
  • The present study demonstrates the effect of magnetic pulse compaction and spark plasma sintering on the microstructure and mechanical property of a sintered W body. The relative density of green specimens prepared by magnetic pulse compaction increases with increase in applied pressure, but when the applied pressure is 3.4 GPa or more, some cracks in the specimen are observed. The pressureless-sintered W shows neck growth between W particles, but there are still many pores. The sintered body fabricated by spark plasma sintering exhibits a relative density of above 90 %, and the specimen sintered at 1,600 ℃ after magnetic pulse compaction shows the highest density, with a relative density of 93.6 %. Compared to the specimen for which the W powder is directly sintered, the specimen sintered after magnetic pulse compaction shows a smaller crystal grain size, which is explained by the reduced W particle size and microstructure homogenization during the magnetic pulse compaction process. Sintering at 1,600 ℃ led to the largest Vickers hardness value, but the value is slightly lower than that of the conventional W sintered body, which is attributed mainly to the increased grain size and low sintering density.

소결방법에 따른 ZrB $_{2 }$ - ZrC 복합체에서의 결정립 방위 분포의 변화 (Grain orientation distribution of the ZrB $_{2 }$ - ZrCcomposite sintered by the different sintering technique)

  • 심승환;;;;오근호;심광보
    • 한국결정성장학회지
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    • 제10권2호
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    • pp.152-158
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    • 2000
  • 상압 소결법(PLS, pressureless sintering) 및 방전가열 소결법(SPS, spark plasma sintering)으로 소결한 {{{{ {ZrB }_{2 } - ZrC }}}} 복합체의 미세구조를 SEM-EBSP 법에 의해 결정기하학적으로 분석하였다. PLS법에 의해 소결된 복합체에서 {{{{ { ZrB}_{2 } }}}}의 (1010) 면은ND(시편에 수직인 방향)로 배향되었고, ZrC 경우 (101) 및 (111)면이 ND방향으로 배향되었다. 한편 SPS법에 위해 소결된 {{{{ { ZrB}_{2 } }}}}의 (0001)A면은 ND방향으로 강하게 배향되었다. ZrC인 경우 (001) 면만이 ND방향으로 배향되었다. PLS법에 의한 소결체의 결정립은 특정방위에 대해 약한 배향을 갖으면서, {{{{ { ZrB}_{2 } }}}}와 ZrC상 계면의 구조적 조화가 우수한 반면, SPS법에 의한 소결체의 결정립들은 특정방향으로 강하게 배향되는 경향을 보인다.

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무가압분말충전성형법에 의해 제조된 뮬라이트 성형체의 장석 첨가량에 따른 치밀화 거동 (Densification Behaviors of Mullite with Addition of Feldspar Formed by Pressureless Powder Packing Forming Method)

  • 박정현;황명의;강민수;조철구
    • 한국세라믹학회지
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    • 제36권2호
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    • pp.186-192
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    • 1999
  • +325~-200 mesh의 합성 뮬라이트에 평균입경 9.1$\mu\textrm{m}$의 장석을 첨가하여 무가압분물충전성형법으로 성형한후 1200~140$0^{\circ}C$에서의 치밀화 거동을 관찰하였다. 적절한 성형강도를 얻기 위해 충전된 분말내로 PVA 4% 결합제 용액을 침투시켰다. 가소성을 얻기 위한 점토없이 성형이 가능한 무가압분말충전성형법에 의해 제조된 성형체를 열처리하는 경우, 기존의 방법처럼 점토의 상전이로 인한 결함발생이 없었으며 장석의 용융에 의해 치밀한 미세구조를 얻을 수 있었다. 장석 첨가량이 30%인 시편의 경우 130$0^{\circ}C$에서 4시간 동안 소결했을 때 흡수율 0, 기공율 1% 미만의 치밀한 미세조직을 얻을 수 있었다. 그러나 그 이상의 유지시간이나, 140$0^{\circ}C$ 이상의 소결온도에서는 뮬라이트의 거대 입성장이 일어났다.

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소결조제를 달리해 상압 반응소결로 제조된 AlON의 투명도 (Transparency of AlON Fabricated by Pressureless Reaction Sintering Using Various Sintering Aids)

  • 구본경;구교헌;김지혜;정인철;이재형
    • 한국세라믹학회지
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    • 제46권4호
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    • pp.392-396
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    • 2009
  • AlON was fabricated by the pressureless reaction sintering of $Al_2O_3$-AlN powder mixtures. The ratio of AlN to $Al_2O_3$ as well as various sintering aids were the main variables for this study. The optimum ratio of AlN in the $Al_2O_3$-AlN mixture was approximately 35.0 mol%. For the sintering aids, only when a small amount of MgO was added together with $Y_2O_3$ and BN, AlON specimens could be sintered to a full density with negligible pores and high transparency. Other combinations of $Y_2O_3$, BN, CaO and MgO resulted in enough pores in the sintered specimens to have in-line transmittance only between 0% and 30%. The in-line transmittance reached over 80% after sintering at $1975^{\circ}C$ for 10 h for the specimen containing 0.15 wt% MgO, 0.08 wt% $Y_2O_3$ and 0.02 wt% BN.

Effect of Yield Strength and Morphology of Spray-dried $Al_2O_3/15v/o ZrO_2$ Granules on the Compaction Behaviour

  • Shin, Dong-Woo;Yoon, Dae-Hyun;Lim, Chang-Sung
    • 한국결정성장학회:학술대회논문집
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    • 한국결정성장학회 1997년도 Proceedings of the 12th KACG Technical Meeting and the 4th Korea-Japan EMGS (Electronic Materials Growth Symposium)
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    • pp.13-17
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    • 1997
  • The densification of $Al_2$O$_3$/15v/o ZrO$_2$ (Zirconia Toughened Alumina: ZTA) to the 99% of theoretical density was attempted by controlling the processing parameters affecting the each processing step i.e., milling, spray-drying, forming and pressureless sintering. The ZTA processed under the identical conditions showed a large variation in the green and sintered densities, and the mechanical properties. The deviation of 4-point bending strength was more than 100MPa for the ZTA with ~99% of theoretical density. Moreover, the relative green and sintered densities were deviated greatly from the average value. This low reproducibility could be caused by the variation of spray-dried granule properties. Thus, the effect of yield strength and morphology of spray-dried ZTA granule on the green and sintered densities and the mechanical properties needs to be studied in detail. The objective of this work is to fine out the optimum condition of compaction pressure and compaction method depending on the properties of spray-dried granules.

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탄화 규소가 균일 분산된 규화 몰리브데넘계 복합재의 제조 (Fabrication of Molybdenum Silicide-based Composites with Uniformly Dispersed Silicon Carbide)

  • 최원준;박천웅;김영도;변종민
    • 한국분말재료학회지
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    • 제25권5호
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    • pp.402-407
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    • 2018
  • Molybdenum silicide has gained interest for high temperature structural applications. However, poor fracture toughness at room temperatures and low creep resistance at elevated temperatures have hindered its practical applications. This study uses a novel powder metallurgical approach applied to uniformly mixed molybdenum silicide-based composites with silicon carbide. The degree of powder mixing with different ball milling time is also demonstrated by Voronoi diagrams. Core-shell composite powder with Mo nanoparticles as the shell and ${\beta}-SiC$ as the core is prepared via chemical vapor transport. Using this prepared core-shell composite powder, the molybdenum silicide-based composites with uniformly dispersed ${\beta}-SiC$ are fabricated using pressureless sintering. The relative density of the specimens sintered at $1500^{\circ}C$ for 10 h is 97.1%, which is similar to pressure sintering owing to improved sinterability using Mo nanoparticles.

상압소결한 Al2O3-SiC계 소결체의 기계적 성질(2) : SiC Whisker의 분산효과 (Mechanical Properties of the Pressureless Sintered Al2O3-SiC Composites(2) : Dispersion Effects of SiC Whisker)

  • 김경수;이홍림
    • 한국세라믹학회지
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    • 제25권6호
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    • pp.704-712
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    • 1988
  • In order to investigate the effect of the second phase on Al2O3 matrix, SiC whisker was dispersed in Al2O3 matrix as a second phase over the content range of 5vol% to 20vol%. To this mixture, Y2O3 or TiO2 powder was added as a sintering additive before isostatically pressing and pressureless sintering at 1800-190$0^{\circ}C$ for 90min in N2 atmosphere. With increasing SiC whisker content, relative densities of composites were decreased and the grain growth of Al2O3 was restricted. When Y2O3 was added as a sintering aid the sintering temperature was 180$0^{\circ}C$, the maximum values of flexural strength, hardness and fracture toughness were 537MPa, 12.1GPa, 3.7MPa.m1/2, respectively. However, when the sintering temperature was elevated to 190$0^{\circ}C$, maximum values of flexural strength, hardness and fracture toughness were 453MPa, 17.5GPa, 4.9MPa.m1/2, respectively. Improved mechanical properties are assumed to be attributed to the crack deflection by the second phase SiC whisker and whisker pullout mechanism.

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무가압 분말 충전 성형법에 의해 제조된 Si 성형체의 반응 소결과 가스압 소결에 관한 연구 (A Study on the Reaction -Bonding and Gas Pressure Sintering of Si Compact made by Pressureless Powder Packing Method)

  • 박정현;강민수;백승수;염강섭
    • 한국세라믹학회지
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    • 제33권12호
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    • pp.1414-1420
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    • 1996
  • 평균 입경 8${\mu}{\textrm}{m}$ Si 분말을 사용하여 무가압 분말 충전 성형볍에 의해 Si 성형체를 제조하였다. 이 Si 성형체를 1350,140$0^{\circ}C$의 온도에서 3~35시간동안 N2/H2 분위기에서 반응 소결한 후 미세구조를 관찰하였다. 반응 소결체는 90% 이상의 질화율과 88%의 상대밀도를 보였다. 반응 소결체의 가스압 소결을 위해 소결조제로서 MgO를 Mgnitrate 수용액 형태로 Si 성형체에 5wt% 첨가한 후140$0^{\circ}C$에서 15시간동안 반응 소결하였다. 이후 반응 소결체를 1800, 1900, 200$0^{\circ}C$에서 각각 150, 300분 동안 가스압 소결을 행하여 95%의 상대밀도와 598 MPa의 꺾임강도, 6 MPa.m1/2의 파괴인성을 나타내는 질화규소 소결체를 제조하였다.

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상압소결에 의한 Al2O3/Fe-Ni 나노복합재료의 제조 및 자기적 특징 (Fabrication of Al2O3/Fe-Ni Nanocomposites by Pressureless Sintering and their Magnetic Properties)

  • 이홍재;정영근;남궁석;오승탁;이재성
    • 한국세라믹학회지
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    • 제39권8호
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    • pp.769-774
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    • 2002
  • 금속 산화물 상태으 혼합분말을 수소 환원하여 $Al_2O_3$ 분말 표면에 20 nm 크기의 Fe-Ni 합금이 균일하게 분산된 복합분말을 합성하였다. 상압소결을 이용하여 제조한 $Al_2O_3$/Fe-Ni 나노복합재료는 전 소결 온도 범위에서 단지 $Al_2O_3$${gamma}$-Fe-Ni 상만으로 구성되어 있었고, $1350^{\circ}C$ 이상의 소결 온도에서 98% 이상의 치밀화를 이루었다. 최대 파괴강도와 파괴인성은 각각 574 MPa과 3.9 MP$a{\cdot}m1/2$로서 동일한 소결 조건의 순수 $Al_2O_3$ 보다 약 20% 증가하였다. 나노복합재료는 강자성 거동을 보였으며 분산상의 평균 입자 크기가 감소함에 따라 증가된 보자력 값을 나타내었다.

SiC 전도성 세라믹 복합체의 특성에 미치는 TiB$_2$의 영향 (Effect of TiB$_2$on Properties of SiC Electroconductive Ceramic Composites)

  • 신용덕;박미림;소병문;이동문
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제51권4호
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    • pp.141-146
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    • 2002
  • The mechanical and electrical properties of the pressureless sintered SiC-TiB$_2$electroconductive ceramic composites were investigated as functions of the transition metal of TiB$_2$. The result of phase analysis for the SiC-TiB$_2$ composites by XRD revealed $\alpha$-SiC(6H), TiB$_2$, and YAG(Al$_{5}$Y$_3$O$_{12}$) crystal phases. The relative density showed the lowest 84.8% for the SiC-TiB$_2$composites added with 39vol.%TiB$_2$. Owing to crack deflection, crack bridging and YAG of fracture toughness mechanism, the fracture toughness showed the highest value of 7.8 MPa.m$^{1}$2/ for composites added with 39vol.%TiB$_2$under a pressureless annealing at room temperature. The electrical resistivity of the SiC-27vol.%TiB$_2$ composites was negative temperature coefficient resistance(NTCR), and the electrical resistivity of the besides SiC-27vol.%TiB$_2$composites was all positive temperature coefficient resistance(PCTR) in the temperature range of $25^{\circ}C$ to $700^{\circ}C$.EX>.