• Title/Summary/Keyword: Pressure Leak Test

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High Temperature Gas Leak Behavior of Glass-Ceramic Fiber Composite Seals for SOFC Applications (SOFC용 유리-세라믹섬유 복합기밀재의 고온 기체누설 거동)

  • Lee, Jae-Chun;Kwon, Hyuk-Chon;Kwon, Young-Pil;Park, Sung;Jang, Jin-Sik;Lee, Jongho;Kim, Joosun;Lee, Hae-Won
    • Journal of the Korean Ceramic Society
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    • v.42 no.12 s.283
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    • pp.842-845
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    • 2005
  • Glass composites containing ceramic fiber have been developed for Solid Oxide Fuel Cell (SOFC) seals. Effect of glass type, loading pressure and thermal cycle the leak rates of composite seals was investigated. Seal performance of two commercial glasses was compared with that of $SiO_2BaO-B_2O_3$ glass synthesized in this work. The leak rate for seals made of pyrex(R) increases from $\~0.0005\;to\;\~0.004sccm/cm$ as the gas pressure increases from 10 to 50 kPa. The soda lime silicate glass seal shows the leak rate two times higher than the one made of pyrex(R) or $SiO_2BaO-B_2O_3$ glass. The viscosity of glass at the seal test temperature is presumed to affect the leak rate of the glass seal. As the applied loading pressure increases from 0.4 to 0.8 MPa at $750^{\circ}C$, the leak rate decreases from 0.038 to 0.024 sccm/cm for composite seals. It has been found that during 50 thermal cycles between $450^{\circ}C\;to\;700^{\circ}C$ leak rates remained almost constant, ranging from 0.025 to 0.03sccm/cm. The results showed an excellent thermal cycle stability as well as sealability of the glass matrix ceramic fiber composite seals.

Consideration on the helium leak detection in a large vacuum chamber (대형 진공용기의 헬륨 누설검사 방법에 대한 고찰)

  • In, S.R.
    • Journal of the Korean Vacuum Society
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    • v.16 no.4
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    • pp.235-243
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    • 2007
  • Nowadays, in our country, large vacuum chambers for huge experimental facilities such as the tokamak fusion device, high power neural beam test stand, and space simulator have been constructed. In such a vacuum chamber of very large size, it is quite complicate to check on leakage quantitatively, while the probability of a leak is relatively high. To investigate the feasibility of applying reliably a helium leak detection to the huge vacuum chambers, and to find a reasonable methodology of choosing an optimum set-up for leak detection, several virtual constructions of the leak detection system have been analyzed by calculating the pressure distribution in the system and the helium level in the sensor part.

Assessment of Leak Detection Capability of CANDU 6 Annulus Gas System Using Moisture Injection Tests

  • Nho, Ki-Man;Kim, Wang-Bae;Sim, Woo-Gun
    • Nuclear Engineering and Technology
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    • v.30 no.5
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    • pp.403-415
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    • 1998
  • The CANDU 6 reactor assembly consists of an array of 380 pressure tubes, which are installed horizontally in a large cylindrical vessel, the Calandria, containing the low pressure heavy water moderator. The pressure tube is located inside the calandria tube and the annulus between these tubes, which forms a closed loop with $CO_2$ gas recirculating, is called the Annulus Gas System(AGS). It is designed to give an alarm to the operator even for a small pressure tube leak by a very sensitive dew point meter so that he can take a preventive action for the pressure tube rupture incident. To judge whether the operator action time is enough or not in the design of Wolsong 2,3 & 4, the Leak Before Break(LBB) assessment is required for the analysis of the pressure tube failure accident. In order to provide the required data for the LBB assessment of Wolsong Units 2, 3, 4, a series of leak detection capability tests was performed by injecting controlled rates of heavy water vapour. The data of increased dew point and rates of rise were measured to determine the alarm set point for the dew point rate of rise of Wolsong Unit 2. It was found that the response of the dew point depends on the moisture injection rate, $CO_2$ gas flow rate and the leak location. The test showed that CANDU 6 AGS can detect the very small leaks less than few g/hr and dew point rate of rise alarm can be the most reliable alarm signal to warn the operator. Considering the present results, the first response time of dew point to the AGS $CO_2$ flow rate is approximated.

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Low Temperature Test of HWR Cryomodule

  • Kim, Heetae;Kim, Youngkwon;Lee, Min Ki;Park, Gunn-Tae;Kim, Wookang
    • Applied Science and Convergence Technology
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    • v.25 no.3
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    • pp.47-50
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    • 2016
  • Low temperature test for half-wave resonator (HWR) cryomodule is performed at the superfluid helium temperature of 2 K. The effective temperature is defined for non-uniform temperature distribution. Helium leak detection techniques are introduced for cryogenic system. Experimental set up is shown to make the low temperature test for the HWR cryomodule. The cooldown procedure of the HWR cryomodule is shown from room temperature to 2 K. The cryomodules is precooled with liquid nitrogen and then liquid helium is supplied to the helium reservoirs and cavities. The pressure of cavity and chamber are monitored as a function of time. The vacuum pressure of the cryomodule is not increased at 2 K, which shows leak-tight in the superfluid helium environment. Static heat load is also measured for the cryomodule at 2.5 K.

Study on the Multi-measuring Method for Evaluation of Internal Leak of Power Plant Valve (발전용 밸브누설 평가를 위한 다중계측 연구)

  • Lee, S.G.;Park, S.K.;Park, J.H.;Kim, K.H.;Kim, Y.B.
    • Journal of Power System Engineering
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    • v.11 no.3
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    • pp.35-40
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    • 2007
  • Leak would happen because of the damage of high temperature and high-pressure valve in nuclear power plant. condition based prevention maintenance is essential by using the suitable method based on local condition. Energy loss prevention can prevent from an accurate test, Local actually and ability. The methods of test for high energy fluid leak at present are analysis of ${\Delta}T$, AE(Acoustic Emission) analysis, and thermal image. The result for test of secondary system in nuclear power plant Unit reveals that the AE occurred clearly in leakage situation, but thermal image didn't occur. It is identified that leak is occurred when the orifice located front and back of valve operates. It shows that making a impatient judgment by using the single method if it is leakage is containing uncertainty. So we think that using the Multi-Measuring method is more sound judgment than single-measuring method.

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Improvement in the Setup of the Inline Sputter System and the ITO Sputtering Process by Measuring and Controlling the Base Vacuum Level

  • Ahn, Min-Hyung;Cho, Eou-Sik;Kwon, Sang-Jik
    • Journal of Information Display
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    • v.9 no.4
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    • pp.15-20
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    • 2008
  • A DC-magnetron inline sputter was established, and the influence of the base pressure on the structural characteristics of the ITO thin films was studied. When the inline sputter system was established and operated for ITO sputtering, its initial vacuum level did not go below $5\times10^{-6}$ torr. The vacuum leak test was conducted by measuring t he elapsed time until the vacuum level reached $1\times10^{-6}$ torr. The base pressure was successfully maintained at $1\times10^{-6}$ torr for 900 min, and the uniformity of the ITO film that had been deposited at this pressure significantly improved.

The Optimal Design and Performance Test of Plunger Pump (플런저 펌프 설계 및 성능시험)

  • 김동수;서현석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.840-843
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    • 2003
  • The Paper presents theoretical and experimental investigation of plunger type water hydraulic pump (plunger pump). An analysis of Crank shaft for plunger pump is carried out. With this results, the optimal dimensions of plunger pump are determined. And performance test results about slide resistance, hydraulic leak test, efficiency-pressure. and flow-speed and flow-pressure are presented.

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On-Chip Process and Characterization of the Hermetic MEMS Packaging Using a Closed AuSn Solder-Loop (사각고리형상의 AuSn 합금박막을 이용한 MEMS 밀봉 패키징 및 특성 시험)

  • Seo, Young-Ho;Kim, Seong-A;Cho, Young-Ho;Kim, Geun-Ho;Bu, Jong-Uk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.4
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    • pp.435-442
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    • 2004
  • This paper presents a hermetic MEMS on-chip package bonded by a closed-loop AuSn solder-line. We design three different package specimens, including a substrate heated specimen without interconnection-line (SHX), a substrate heated specimen with interconnection-line (SHI) and a locally heated specimen with interconnection-line (LHI). Pressurized helium leak test has been carried out for hermetic seal evaluation in addition to the critical pressure test for bonding strength measurement. Substrate heating method (SHX, SHI) requires the bonding time of 40min. at 400min, while local heating method (LHI) requires 4 min. at the heating power of 6.76W. In the hermetic seal test. SHX, SHI and LHI show the leak rates of 5.4$\pm$6.7${\times}$$^{-10}$ mbar-l/s, 13.5$\pm$9.8${\times}$$^{-10}$ mbar-l/s and 18.5$\pm$9.9${\times}$$^{-10}$ mbar-l/s, respectively, for an identical package chamber volume of 6.89$\pm$0.2${\times}$$^{-10}$. In the critical pressure test, no fracture is found in the bonded specimens up to the applied pressure of 1$\pm$0.1MPa, resulting in the minimum bonding strength of 3.53$\pm$0.07MPa. We find that the present on-chip packaging using a closed AuSn solder-line shows strong potential for hermetic MEMS packaging with interconnection-line due to the hermetic seal performance and the shorter bonding time for mass production.

Helium Leak Test for the PLS Storage Ring Chamber (포항가속기 저장링챔버의 헬륨누설검사)

  • Choi, M.H.;Kim, H.J.;Choi, W.C.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.3
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    • pp.31-38
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    • 1993
  • The storage ring vacuum system for the Pohang Light Source (PLS) has been designed to maintain the vacuum pressure of $10^{-10}Torr$ which requires UHV welding to have helium leak rate less than $1{\times}10^{-10}Torr{\cdot}{\ell}/sec$. In order to develop new technique (PLS) welding technique), a prototype vacuum chamber has been welded by using Tungsten Inert Gas welding method and all the welded joints have been tested with a non-destructive method, so called helium leak detection, to investigate the vacuum tightness of the weld joints. The test was performed with a detection limit of $1{\times}10^{-10}Torr{\cdot}{\ell}/sec$ for helium and no detectable leaks were found for all the welded joints. Thus the performance of welding technique is proven to meet the criteria of helium leak rate required in the PLS Storage Ring. Both the principle and the procedure for the helium leak detection are also discussed.

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An Experimental Study of a Diffuser Test Rig for Simulating High-Altitude Environment by using Hot (고온 연소가스를 이용한 고공 환경 모사용 디퓨저 실험장치 연구)

  • Yang, Jae-Jun;Lee, Yang-Suk;Kim, Yoo;Ko, Young-Sung;Kim, Yong-Wook;Kim, Chun-Taek
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.31-34
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    • 2007
  • Performance tests of supersonic exhaust diffuser were conducted by using hot combustion gas for simulating high-altitude environment. The test rig consists of a combustion chamber, a vacuum chamber, water cooling ring and diffuser. Before combustion experiments, the preliminary leak tests were carried out on the liquid rocket engine and diffuser by using high pressure nitrogen(30barg) and a vacuum pump. The leak test results showed that there was no leaks at high pressure and vacuum pressure conditions.

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