• 제목/요약/키워드: Pressing Process

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A Numerical Investigateion of the Effect of Die Friction in ECAP (Equal Channel Angular Pressing) (등통로각압축 (ECAP) 공정에서 다이 마찰 효과에 대한 수치적 연구)

  • 서민홍;김형섭
    • Transactions of Materials Processing
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    • v.9 no.3
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    • pp.219-225
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    • 2000
  • Equal channel angular pressing (ECAP) is a convenient forming process to extrude material without substantial changes in the sample geometry and this deformation process gives rise to produce ultrafine grained materials. The properties of the materials are strongly dependent on the plastic deformation behaviour during ECAP. The major process variables during ECAP are 1) die geometries, such as a channel angle and coner angles, and 2) the processes variables, such as lubrication and deformation speed. In this study, the plastic deformation behaviour of materials during the ECAP has been theoretically analysed by the finite element method (FEM). The effect of the die friction on the plastic deformation behaviour during the pressing is discussed by means of FEM calculations.

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Effects of Powder Sintering and 2nd, Pressing in (Bi,Pb)SrCaCuO System ((Bi,Pb)SrCaCuO System에서 분말 소결 및 2차 성형의 영향)

  • Cho, Han-Dae;Jang, Kyung-Uk;Park, Yong-Pil;Lee, Kyung-Sub;Lee, Joon-Ung
    • Proceedings of the KIEE Conference
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    • 1992.07b
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    • pp.740-743
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    • 1992
  • Effects of powder sintering and 2nd, pressing on the superconducting characteristics in the (Bi,Pb)SrCaCuO system have been studied. The sample prepared by the powder sintering process had a porous microstructure with a $T_c$ below 77 K, while the sample prepared by 2nd. pressing process had highly oriented microstructure with a $T_c$ above 100 K. The critical current density($J_c$) was relatively improved in the sample prepared by the 2nd. pressing process. But the value of $J_c$ is cosiderably low in practical use.

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Preparation of 1-3 PZT Composites Fabricated Using Micro PMMA Mold (마이크로 PMMA몰드를 이용한 1-3 PZT Composite제조)

  • Park, Joon-Shik;Cho, Jin-Woo;Jung, Suk-Won;Park, Soon-Sup;Lee, Sun-Ho;Kim, Dong-Hyun;Han, Jin-Ho
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.50 no.6
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    • pp.271-275
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    • 2001
  • We investigated preparation of 1-3 PZT composites for medical ultrasonic transducer array (briefly UTA) using micro pressing method. The proposed process was using pressing PZT green sheet by PMMA micro mold obtained from X-ray lithography. Microstructures, electriacl and electro-mechanical properties of fabricated composites were analyzed. Dielectric constant at 1kHz and thickness mode electro-mechanical coupling coefficient of $6.2mm{\times}6.2mm{\times}422{\mu}m$ UTA sample were 1754 and 51%, respectively. Microstructures of sintered PZT showed dense and uniform. And PZT phases were well crystallized. Micro pressing method is a mass productive process in case of using injection molded PMMA by batch type LIGA process.

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Effects of Constrained Groove Pressing (CGP) on the plane stress fracture toughness of pure copper

  • Mohammadi, Bijan;Tavoli, Marzieh;Djavanroodi, Faramarz
    • Structural Engineering and Mechanics
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    • v.52 no.5
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    • pp.957-969
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    • 2014
  • Among severe plastic deformation methods, groove pressing is one of the prominent techniques for producing ultra-fine grained sheet materials. This process consists of imposing repetitive severe plastic deformation on the plate or sheet metals through alternate pressing. In the current study, a 2 mm pure Cu sheet has been subjected to repetitive shear deformation up to two passes. Hardness and tensile yield and ultimate stress were obtained after groove pressing. Fracture toughness tests have been performed and compared for three conditions of sheet material namely as received (initial annealed state), after one and two passes of groove pressing. Results of experiments indicate that a decrease in the values of fracture toughness attains as the number of constrained groove pressing (CGP) passes increase.

Microstructure and Mechanical Properties of Tantalum-Continuous-Fiber-Reinforced Amorphous Matrix Composites Fabricated by Liquid Pressing Process (액상가압공정으로 제조된 탄탈륨 연속섬유 강화 비정질 복합재료의 미세조직과 기계적 성질)

  • Lee, Kyuhong;Lee, Sang-Bok;Lee, Sang-Kwan;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.46 no.7
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    • pp.403-411
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    • 2008
  • Zr-based amorphous alloy matrix composites reinforced with tantalum continuous fibers were fabricated by liquid pressing process, and their microstructures and mechanical properties were investigated. About 60 vol.% of tantalum fibers were homogeneously distributed inside the amorphous matrix, which contained a small amount of polygonal crystalline particles. The ductility of the tantalum-continuous-fiber-reinforced composite under tensile or compressive loading was dramatically improved over that of the monolithic amorphous alloy, while maintaining high strength. The consequential observation of the tensile deformation and fracture behavior of the composite showed the formation of multiple shear bands and multiple necking, crack deflection in the amorphous matrix, and obstruction of crack propagation by ductile fibers, thereby resulting in very high tensile elongation of 7.2%. These findings suggested that the liquid pressing process was useful for the development of amorphous matrix composites with improved ductility.

Development of Carbon Nanofiber Reinforced Cu Matrix Composites Using Liquid Pressing Process (액상 성형 가압법을 이용한 탄소나노섬유 강화 Cu 기지 나노 복합재료 개발)

  • 이상관;김두현;엄문광;하동호;김상식
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.50-53
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    • 2003
  • Carbon nannofiber reinforced Cu matrix composite has potential applications for electrically conducting materials having high strength and electrical conductivity. In this study, we have developed fabrication technology of the nanocomposites using a liquid pressing process. The process is to use the low pressure for infiltration of Cu melt into carbon nanofiber mat as the Cu melt is pressurized directly. The minimum pressure required for infiltration was calculated from force balance equation, permeability measurement and compaction behavior of carbon nanofiber. Also, the melting temperature and the holding time have been optimized.

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Assessment of Recrystallization Behavior in Ingot-Breakdown Process of Alloy 718 (Alloy 718의 잉고트 파쇄공정시 재결정거동에 대한 해석)

  • Yeom, J.T.;Lee, C.S.;Kim, J.H.;Kim, N.Y.;Park, N.K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.42-45
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    • 2007
  • Recrystallization behavior during ingot-breakdown process of Alloy 718 was investigated with finite element analysis and experimental approaches. In order to analyze microstructural changes during the cogging process of an Alloy 718 ingot, the side-pressing and heat treatment tests were performed at different temperatures and ram speed. From the side-pressing and heat treatment test results, it was found that microstructural changes during hot forging of Alloy 718 ingot greatly influenced on a close interaction between dynamic and static-recrystallization behaviors. A recrystallization model of Alloy 718 was used to predict the complex microstructural variation during continuous heating and forging processes of the cogging, and the predicted grain size and its distribution were compared with the actual cogged Alloy 718 billet.

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Application of wood flour spacers for increasing OCC solid content in wet pressing process (II) (스페이서 사용에 의한 OCC 압착공정의 고형분 증대 (II))

  • Jung, Jae Kwon;Ji, Sung Jil;Seo, Yung Bum
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.3
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    • pp.24-33
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    • 2015
  • Linerboards containing wood flours were developed to increase solid contents in wet pressing process. Presence of wood flours in recycled fibers allowed passage of pressurized water at high wet pressing pressure, and increased solid contents while keeping the bulk of the board. The amount of wood flour addition should be controlled based on the intensity of the wet pressing pressure and the properties of the wood flours. Addition of cationic starch to the wood flour containing OCC furnish showed synergic increase of solid content and strength properties. Shapes of the wood flours such as spherical and rod type added to OCC furnish affected largely their solid content, drainage, and board physical properties.

Evaluation of Wet Pressing Response of Recycled OCC with Roll Press Simulator (롤프레스를 적용한 골판지 고지지료의 압착탈수특성평가)

  • Sung, Yong-Joo;Jeong, Wong-Ki;Kim, Dong-Seop;Oh, Min-Taek;Hong, Hae-Un;Seo, Yong-Bum;Im, Chang-Kuk;Gwon, Wan-Oh;Kim, Jin-Doo
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.4
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    • pp.85-90
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    • 2012
  • Wet pressing process has great influence not only on the paper properties but also on the efficiency of total manufacturing process including energy efficiency. The slow drainage propensity of old corrugated container(OCC) might require more complicated control of wet pressing process. In this study, the change in press efficiency and in structure of wet sheet by the various condition of laboratory roll press simulator were evaluated to provide background information about wet pressing of OCC. The higher pressure and the slower machine speed resulted in higher efficiency of wet pressing but the change trends of dryness depending on the wet press pressure and machine speed were shown differently according to OCC treatment. The effects of water contents of felt on the wet press efficiency and sheet structure were also investigated. The higher contents of water in felt resulted in less removal of water generally and the crushed structure of wet sheet were appeared especially at higher pressure.