• 제목/요약/키워드: Press molding

검색결과 171건 처리시간 0.029초

섬유종류별 압출성형 시멘트 패널의 물리적 특성변화에 대한 연구 (A Study on the physical characteristics of Cement extrusion panel by fiber kind's)

  • 송태협;이세현
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 추계 학술발표회 논문집
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    • pp.665-668
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    • 2006
  • Concrete secondary product that use cement is increasing application from reason of shortening etc.. of construction period in construction site. Manufacture method of construction of this concrete secondary product there is hot-check method, direct spray method, press method, extrusion molding method etc.. Also, I am using reinforcement boating certainly in this process. In most case, We have used asbestos by reinforcement fiber until early 90s but use from human body hurtfulness controversy is felt constraint. Therefore, application of principal parts fiber is increasing. But, to replace asbestos, because must satisfy all lubricating ability, productivity etc.. class, it is the very difficult matter to replace asbestos. In this study, I wished to do Test about asbestos principal parts possibility at extrusion process to charge shape or form making test piece because mixs polypropylene fiber etc. by plan that replace asbestos in cement extrusion molding product and measures bending strength and elasticity.

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Oxidation Resistance and Graphitization of Boron Oxide Implanted Carbon/Carbon Composites

  • Joo, Hyeok-Jong;Oh, In-Hwan;Ahn, Il-Hwan
    • Carbon letters
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    • 제5권3호
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    • pp.127-132
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    • 2004
  • Chop molding composites and 2D carbon/carbon composites were manufactured by hot press molding method. Phenol resin of novolac type was used for matrix precursor and PAN-based carbon, PAN-based graphite and pitch-based carbon fiber were used for reinforcement and boron oxide was used for oxidation retardant. All of the composites were treated by $2000^{\circ}C$ and $2400^{\circ}C$ graphitization process, respectively. After graphitization process, amount of a boron residue in carbon/carbon composites is much according to irregularity of used raw materials. Under the presence of boron in carbon/carbon composites, catalytic effect of boron was a little at $2000^{\circ}C$ graphitization temperature. However, it was quite at $2400^{\circ}C$ graphitization.

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순차이송형 유리렌즈 성형공정에서 비구면 유리렌즈의 최적 성형조건 연구 (A Study on the Optimal Molding Conditions for Aspheric Glass Lenses in Progressive GMP)

  • 정태성;박규섭;윤길상
    • 한국산학기술학회논문지
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    • 제12권3호
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    • pp.1051-1057
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    • 2011
  • 최근 개발된 GMP공정의 활용으로 디지털 카메라, 광저장기기, 각종 전자기기 등의 광응용 기기에서 비구면 유리렌즈가 폭넓게 활용되고 있다. GMP공정은 복잡한 형상의 유리렌즈를 정밀하면서도 경제적으로 생산할 수 있다. 본 연구에서는 다구치 실험계획법을 이용하여 순차이송형 GMP공정에서 비구면 유리렌즈의 성형 조건을 최적화 하였다. 냉각 1단계에서의 압력과 온도, 시간을 3가지 주요 공정변수로 정하였으며, 3캐비티 금형을 이용하여 실험한 결과 순차이송형 유리렌즈 성형공정에서 냉각시간이 비구면 유리렌즈의 형상정밀도(PV)에 가장 큰 영향을 미치는 것을 알 수 있었다.

타일 금형 라이너 및 끼움재의 열박음 공차 및 결합력에 대한 해석적 연구 (Finite Element Analysis of Shrink Fitting Tolerance and Force of Tile Mold Liner and Fitting Material)

  • 임동욱;이정식;정영호;최두선;고강호;이정우;김재훈
    • Design & Manufacturing
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    • 제14권3호
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    • pp.50-56
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    • 2020
  • Ceramic tile is widely used as a floor or interior decoration of buildings. The main processes are raw material blending, molding, drying, firing, etc., and since dimensional and quality stability are very important, they are generally molded by a dry press method. In ceramic tile molds, there is a liner that can be easily replaced in case of wear. The liner is constantly abrasion due to a continuous pressing process during tile forming, and it is required to be replaced every certain period. Even in the liner, use a wear-resistant fitting material only in areas where wear is concentrated. However, there was a risk that the fitting material was applied to large-sized tile molding due to problems such as damage to the molding machine and decrease in productivity when detached during the actual tile molding process due to weak fitting strength with the liner. Therefore, in this study, thermal-structural analysis for fitting tolerance analysis and structural analysis for fitting force analysis were performed for the shrink fit process of the fitting material.

진동신호 기계학습을 통한 프레스 금형 상태 인지 (State recognition of fine blanking stamping dies through vibration signal machine learning)

  • 홍석관;정의철;이성희;김옥래;김종덕
    • Design & Manufacturing
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    • 제16권4호
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    • pp.1-6
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    • 2022
  • Fine blanking is a press processing technology that can process most of the product thickness into a smooth surface with a single stroke. In this fine blanking process, shear is an essential step. The punches and dies used in the shear are subjected to impacts of tens to hundreds of gravitational accelerations, depending on the type and thickness of the material. Therefore, among the components of the fine blanking mold (dies), punches and dies are the parts with the shortest lifespan. In the actual production site, various types of tool damage occur such as wear of the tool as well as sudden punch breakage. In this study, machine learning algorithms were used to predict these problems in advance. The dataset used in this paper consisted of the signal of the vibration sensor installed in the tool and the measured burr size (tool wear). Various features were extracted so that artificial intelligence can learn effectively from signals. It was trained with 5 features with excellent distinguishing performance, and the SVM algorithm performance was the best among 33 learning models. As a result of the research, the vibration signal at the time of imminent tool replacement was matched with an accuracy of more than 85%. It is expected that the results of this research will solve problems such as tool damage due to accidental punch breakage at the production site, and increase in maintenance costs due to prediction errors in punch exchange cycles due to wear.

Carbon 화이버-폴리머 복합체의 전기적 특성 (Electrical Conductivity of Carbon Fiber-Polymer Composite)

  • 이재연;최경만
    • 한국세라믹학회지
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    • 제35권6호
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    • pp.603-609
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    • 1998
  • The composites of insulating polymer filled with conducting carbon-fiber were fabricated by molding press method. To understand the fiber aspect-ratio dependence of electrical conductivity the aspect ratio was varied from 4 to 10 The percolation thresholds of transition from the insulator to the conductor de-creased as the fiber aspect ratio increased. The percolation threshold of fiber-segregated composite in this study was smaller than that of fiber-random composite shown in other study. When the electrical con-ductivity curves were fitted by general effective medium equation morphological variable(t) decreased as the fiber aspect-ratio increased.

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장섬유강화 고분자복합판의 프레스성형에 있어서 화상처리에 의한 섬유의 배향에 관한 연구 (A Study on Fiber Orientation by Image Processing during Press Molding of Long Fiber-Reinforced Thermoplastic Sheet)

  • 조선형;이동기;김이곤
    • 대한기계학회논문집
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    • 제15권3호
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    • pp.834-842
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    • 1991
  • 본 연구에서는 화상처리에 이용되는 차분오퍼레이터중 Sobel오퍼레이터를 이 용하여 성형품의 윤랑선유추출을 하여, 섬유배향각분포를 구하고, Prewitt 오퍼레이터 의 경우와 비교한다. 또 프레스성형시 발생하는 장섬유의 2차원배향상태를 파악하기 위하여 섬유배향함수에 미치는 명종 성형조건의 영향에 대한 결과를 보고한다.

Spectroscopic and Mechanical Properties of Nano Silica Rubber Composite Material

  • Lee, Jung Kyu;Park, Juyun;Kang, Yong-Cheol;Koh, Sung Wi
    • 통합자연과학논문집
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    • 제9권1호
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    • pp.62-66
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    • 2016
  • To manipulate the mechanical properties of acrylonitrile butadiene rubber (NBR), addition of nano-sized silica on rubber was performed and nano-silica NBR composite (NSR) materials were fabricated by press molding. The effect of volume fraction of silica in the NSR on the spectroscopic and mechanical properties has been studied.

대기 조건에서 경화가 가능한 텅스텐계 p-DCPD의 개선된 성형 방법 (An Improved Manufacturing Method of p-Dicyclopentadiene (DCPD) using Tungsten Type Catalyst in Air Condition)

  • 권동준;신평수;김종현;박종만
    • Composites Research
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    • 제29권4호
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    • pp.216-222
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    • 2016
  • 폴리디싸이클로팬타디엔 (p-DCPD) 수지를 경화하기 위해 개환반응이 사용된다. 이 반응은 텅스텐계 촉매를 이용한 반응이기 때문에 질소 조건에서 반응이 진행되어야 한다. 왜냐하면, 텅스텐계 수지는 촉매독 현상이 발생될 수 있기 때문에 대기조건에서는 사용이 어려운 것으로 알려져 있다. 이러한 문제를 개선하기 위해 본 연구에서는 대기 조건에서 텅스턴 (W)을 촉매로한 p-DCPD 대해 프레스 성형법을 이용하여 수지를 경화시켰다. 프레스 성형을 통해 p-DCPD (W) 수지를 경화시킬 경우 기계적 강도가 향상되는 결과를 얻었으며, 이는 DCPD 성형 단계에서 발생되는 기체를 압으로 눌러 미세 기공의 발생을 줄였기 때문이다. 촉매 독 현상이 발생되는 것은 반응시간이 길 때에 발생되지만, 짧은 성형을 시도하는 프레스 성형에서는 촉매 자체로 인한 물성 저하가 발생되지 않았다. 궁극적으로 p-DCPD 성형을 위해 대기 조건에서 성형이 가능하였으며, 경화 시간, 압력 변수를 조절할 경우 기계적 물성이 향상을 확인하였다.