• 제목/요약/키워드: Press control

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티타늄-6242 디스크의 열간단조를 위한 공정설계 (A Process Design for Hot-Forging of a Titanium-6242 Disk)

  • 박종진
    • 소성∙가공
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    • 제3권3호
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    • pp.271-281
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    • 1994
  • Titanium-6242 $({\alpha}+{\beta})$ alloy has been used for aircraft engine components such as disks and blades, because it has an excellent strength/weight ratio at high temperatures. When this material is forged to manufacture disks, process parameters should be carefully designed to control strain and temperature distributions within the process windows by which desirable mechanical properties can be produced. In the present investigation, it was intended to design the process parameters for a conventional hot forging of this material by using a rigid-thermoviscoplastic finite element analysis technique. It was assumed that the process was performed by a screw press which is capable of maintaining a constant ram speed during loading. From the analysis results, it was found out that the initial temperature of the workpiece and the die shape were important parameters to control the forging process. In result, these parameters were properly designed for hot forging of a disk with specific dimensions.

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Design of Robot Direct-Teaching Tool and its Application to Path Generation for Die Induction Hardening

  • Ahn, Jae-Hyung;Sungchul Kang;Changhyun Cho;Jisun Hwang;Mansuk Suh
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2002년도 ICCAS
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    • pp.118.5-118
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    • 2002
  • To apply induction hardening method to a press die having 3-D free surface, the induction hardening tool moves on a press die above 1~2mm gap with constant velocity. Since the induction hardening process requires its own hardening path for each die, a direct teaching method which generates working path directly guided by operators is more suitable than an offline method using CAD/CAM data. The direct teaching apparatus in this work includes a teaching tool with a force/torque sensor and data processing computer to finally generate robot's Induction hardening program , in direct teaching operation, an operator teaches working path maintaining contact with surface of press die by holding...

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PRESS OPERATOR AND REPETITIVE STRAIN INJURY

  • 김대식
    • 대한안전경영과학회지
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    • 제6권3호
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    • pp.53-64
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    • 2004
  • Repetition Strain Injury (RSI) is usually caused or aggravated by poor work processes and unsuitable working conditions - that involve repetitive or forceful movements or the maintenance of constrained or awkward postures. The condition is characterized by discomfort and persistent pain. There are three essential steps to eliminate or control hazards In workplace. Case and Demographic Characteristics for Work-related Injuries and illnesses Involving Days Away From Work, 2002. U.S' was examined. Causes of press operators' RSI were carpal tunnel syndrome(CTS), tendonitis, low back pain, and occupational stress. Recommendations for improvement of productivity are redesign of working conditions, exercise, prevent of RSI and avoiding stress.

Decentralized energy market-based structural control

  • Lynch, Jerome Peter;Law, Kincho H.
    • Structural Engineering and Mechanics
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    • 제17권3_4호
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    • pp.557-572
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    • 2004
  • Control systems are used to limit structural lateral deflections during large external loads such as winds and earthquakes. Most recently, the semi-active control approach has grown in popularity due to inexpensive control devices that consume little power. As a result, recently designed control systems have employed many semi-active control devices for the control of a structure. In the future, it is envisioned that structural control systems will be large-scale systems defined by high actuation and sensor densities. Decentralized control approaches have been used to control large-scale systems that are too complex for a traditional centralized approach, such as linear quadratic regulation (LQR). This paper describes the derivation of energy market-based control (EMBC), a decentralized approach that models the structural control system as a competitive marketplace. The interaction of free-market buyers and sellers result in an optimal allocation of limited control system resources such as control energy. The Kajima-Shizuoka Building and a 20-story benchmark structure are selected as illustrative examples to be used for comparison of the EMBC and centralized LQR approaches.

볼 프레스 압입장치의 생산성 향상을 위한 예열시스템 개발 (Development of Heat System for Productivity Improvement of Ball Press Pushing up Equipment)

  • 채용웅
    • 한국전자통신학회논문지
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    • 제11권11호
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    • pp.1101-1106
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    • 2016
  • 본 논문은 기존의 오토 트랜스미션에 볼 삽입 시 나타나는 불량문제를 해소하기 위한 볼 프레스 압입 장치를 개발에 대한 내용이다. 볼 프레스 압입장치는 가열장치, 이 가열장치를 제어하기 위한 온도조절창치, 그리고 양산성을 향상하기 위한 자동화된 볼 삽입장치 등으로 구성되어 있다. 이 장치의 개발을 통해 국내 자동차 생산 오토 트랜스미션 부품의 품질 향상 및 생산성 향상에 기여할 수 있었으며 기업의 원가 절감 및 매출증대에 기여할 수 있었다.

기계식 프레스에 의한 자동차 시트 리클라이너의 고정밀 플레이트 홀더 개발(I) : FCF 공법 적용 (Development of High Precision Plate Holder in Automotive Seat Recliner by Mechanical Press(I) : Application of FCF Method)

  • 김병민;최홍석;장명진;배재호;이선봉;고대철
    • 한국정밀공학회지
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    • 제25권7호
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    • pp.55-63
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    • 2008
  • Fine blanking is a process of press shearing which makes it possible to produce the thick sheet metal of the finished surface and the close dimensional accuracy over the whole material thickness in the single blanking operation. In this paper, a plate holder of automotive seat recliner is manufactured by FCF(Flow Control Forming) method using the conventional mechanical press instead of the fine blanking press. Main processes for manufacturing of the plate holder by FCF method are embossing, half blanking and trimming processes. Optimal clearance, stripper force and counter force to increase the dimensional accuracy of the plate holder have been investigated by FE-analysis. As a result of FE-analysis, the clearance for both embossing and half blanking processes was -2%t and the forces of stripper and counter were 25ton and 15ton, respectively. After manufacturing the plate holder by FCF method, the measured dimensional characteristics have been compared with the required specifications as the final product. Although the dimensional accuracy of the plate holder manufactured by FCF method was a little inferior to that by fine blanking process, it was satisfactory in a general sense.

Robustness and resilience of a passive control solution assembling buffer and cladding panels

  • Balzari, Ugo;Balzari, Andrea
    • Smart Structures and Systems
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    • 제20권5호
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    • pp.637-640
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    • 2017
  • The adoption of cladding panels as dissipation device is a sort of passive control "ante litteram" for residential and commercial buildings. This paper gives details on the current technology outlining the difference between buffer panels and cladding panels. The discussion of robustness and resilience of the resulting system is afforded. It is shown that the strength of such solution, originally related to economy and light weight, is mainly associated with the respect of the main robustness requisites, as well as the short time it requires for removal and replacement (resilience).

Aircraft and spacecraft structural analysis with hybrid criterion of smart control

  • C.C., Hung;T., Nguyen
    • Advances in aircraft and spacecraft science
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    • 제9권6호
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    • pp.553-569
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    • 2022
  • In this article, we propose a criterion for ensuring the asymptotic stability of large multiple delays, based on the direct Lyapunov method. Based on this criterion and distributed control scheme, the controllers are synthesized by the PDC to stabilize these large-scale systems with multiple delays. And we focus on the results which shows the high effective by the proposed theory utilized for damage propagation for aircraft structural analysis of composite materials. Finally, the numerical simulations confirmed the effectiveness of the method.