• Title/Summary/Keyword: Prediction of Fatigue Life

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A Study on Computational Method for Fatigue Life Prediction of Vehicle Structures (차체 구조물의 피로수명 예측을 위한 컴퓨터 시뮬레이션 방법에 관한 연구)

  • 이상범;박태원;임홍재
    • Journal of KSNVE
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    • v.10 no.4
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    • pp.686-691
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    • 2000
  • In this paper a computer aided analysis method is proposed for durability assessment in the early design stages using dynamic analysis, stress analysis and fatigue life prediction method. From dynamic analysis of a vehicle suspension system, dynamic load time histories of a suspension component are calculated. From the dynamic load time histories and the stress of the suspension component, a dynamic stress time history at the critical location is produced using the superposition principle. Using linear damage law and cycle counting method, fatigue life cycle is calculated. The predicted fatigue life cycle is verified by experimental durability tests.

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A Study of Fatigue Load for Rotor Blades of the Utility Helicopter (다목적 헬리콥터 로터 블레이드 피로하중에 대한 연구)

  • Oh, Man-Seok;Kim, Hyun-Duk;Park, Jung-Sun;Gi, Yeong-Jung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.648-653
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    • 2007
  • In this study, we have generated fatigue load spectrum that is using to prediction of life time for the helicopter rotor blades. We derive utility helicopter missions for the sake of generating load spectrum. Helix and Felix are standard loading sequences which relate to the main rotors of helicopters with articulated and semi-rigid rotors respectively. We got scale factors which is applied to specific case and it did be obtained through the finite element analysis tools. The fatigue life of the rotor blade is estimated by using MSC/Fatigue. We suggest that generated our fatigue load spectrum in conjunction with small utility helicopter should use to rotor blade fatigue test of the korea helicopter program.

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A study on fretting fatigue life prediction using multiaxial fatigue parameters (다축 피로 파라미터를 이용한 프레팅 피로 수명 예측에 관한 연구)

  • Kwak D.H.;Roh H.R.;Kim J.K.;Cho S.B.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.359-360
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    • 2006
  • Recently, a lot of work and interest has been devoted to the development of multiaxial fatigue parameters for fretting fatigue life prediction. Many of these parameters have been reviewed in the literature for simple geometries like a cylinder-on-flat contact configuration. The purpose of this study was to estimate fretting fatigue life using critical plane approach which is one of the multiaxial fatigue theories.

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A Study on the Fatigue Crack Propagation Behavior of Spot Welds under Tensile-shear Load (인장-전단 하중을 받는 점용접부의 피로균열 전파거동에 관한 연구)

  • 이용복
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.4
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    • pp.27-33
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    • 1997
  • Spot welding has been used in the sheet metal jointing processes because of its high productivity and convenience. In this study, effects of welding conditions on the fatigue life and prediction methods of fatigue life of spot welded joint have been studded . Fatigue life was estimated by stress index parameter considering multiaxial stresses. Fatigue tests were conducted with the tensile-shear specimens using SPCC. Fatigue life of spot welded joint was influenced by welding currents and was predicted exactly with taking into account StageIII.

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METHOD OF FATIGUE LIFE PREDICTION FOR SPOT WELDED STRUCTURE

  • Okabe, A.;Kaneko, T.;Tomioka, N.
    • International Journal of Automotive Technology
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    • v.7 no.3
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    • pp.353-360
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    • 2006
  • The nominal structural stress calculation method proposed by Radaj has included some problems as follows: (a) How the value of the diameter D is decided in the method; (b) It is not possible to estimate nominal structural stress of the spot welded joints with the balanced sheet in-plane load that no general loads are obtained by FE shell analysis. In this paper, the new method for calculating nominal structural stress was proposed to solve above-mentioned problems. The proposed method calculates the nominal structural stress through the circular plate theory in theory of elasticity. This theoretical analysis uses not only general loads but also nodal displacements around spot welding provided by FE shell analysis as boundary condition. Fatigue test data of various spot-welded joints could be arranged in a narrow bandwidth on S-N chart using the nominal structural stresses calculated by proposed method. The fatigue life prediction method using the proposed method for calculating nominal structural stress is useful for the prior evaluation technique that can predict the fatigue life of spot welding by CAE.

A STUDY ON THE FATIGUE LIFE PREDICTION OF GUIDEWAY VEHICLE COMPONENTS (안내궤도 차량 부품의 피로 수명 예측에 관한 연구)

  • Lee, Soo-Ho;Park, Tae-Won;Yoon, Ji-Won;Jeon, Yong-Ho;Jung, Sung-Pil;Park, Joong-kyung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.997-1002
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    • 2007
  • A guideway vehicle is used in automobile, semiconductor and LCD manufacturing industries to transport products efficiently. Since the operating speed of the guideway vehicle should be increased for maximum productivity, the weight of the vehicle has to be reduced. This may cause parts in the system to fail before the life of the system. Therefore estimation of the fatigue life of the parts becomes an important problem. In this study, the fatigue life of the driving wheel in the guideway vehicle is estimated using a S-N curve. To obtain the fatigue life of a part, the S-N curve, load time history applied on a driving wheel and material property are required. The S-N curve of the driving wheel is obtained using the fatigue experiment on wheels. Load time history of the wheel is obtained from multibody dynamics analysis. To obtain the material properties of the driving wheel, which is composed of aluminum with urethane coating, a compression hardware testing has been done with the static analysis of the FE model. The fatigue life prediction using computational analysis model guarantees the safety of the vehicle at the design stage of the product.

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Effect of Temper-Embrittlement on Surface Crack Growth and Fatigue Life Prediction (재질열화가 표면 균열 진전에 미치는 영향과 수명 예측에 관한 연구)

  • 권재도
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.921-927
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    • 1989
  • One of the most important problems in recent life prediction is to introduce the degradation effects into life prediction procedure. In the present paper, the effect of the material degradation on the fatigue surface crack growth and fatigue life prediction in a 2 1/4 Cr-1Mo steel were investigated. The 2 1/4 Cr-1Mo steel has been used in a plant having operated for over 60000hours and subjected to material degradation due to temper-embitterment. A Monte-Carlo simulation was made on the basis of the data obtained in the experiment in order to determine the P-S-N diagrams of surface crack growth for the degraded and recovered steels.

Prediction of Penetration and Break Fatigue Life of Surface Crack (표면크랙의 관통 및 파단 피로수명 예측)

  • 윤한용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.8
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    • pp.1446-1450
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    • 1992
  • A method of prediction for the fatigue life of surface crack, that is, initial cracks grow and penetrate through the thickness, was presented in the previous study of the authors. Effects of parameters such as the initial crack depth, material factors, etc., for the life were also discussed. However, in the case of adapting the concept of LBB(Leak Before Break), the break fatigue life after the penetration of the thickness must be taken into account. Hence, a method to predict the break fatigue life is presented in this paper. Effects of the parameters for the break fatigue life are discussed and compared with the penetration fatigue life.

A Study on the Fatigue Life Prediction of Al-2024 with Corrosion (부식을 고려한 항공기재료의 부식피로수명예측 연구)

  • Kim, Wie-Dae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.1
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    • pp.46-51
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    • 2007
  • In this study, test results for fatigue crack propagation of Al-2024-T3511 are presented considering corrosion effects, and fatigue lifes are compared for the cases of corrosion and non-corrosion. Higher corrosion environments show lower fatigue life and faster crack growth. To predict the corrosion fatigue life, a corrosion factor concept is newly introduced and applied in Paris' law. The predicted results show good agreement with experimental data and this corrosion fatigue model can be successfully used for the prediction of fatigue life of aluminum structure with corrosion effects.

The Fatigue Strength and the Fatigue Life Prediction in Plain Woven Glass/Epoxy Composite Plates (Glass/Epoxy 복합재료의 피로강도평가 및 피로수명예측)

  • 김정규;김도식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.10
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    • pp.2475-2482
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    • 1993
  • The effects of the hole size(2R) and the specimen width(W) on the fatigue strength and the fatigue life in plain woven glass/epoxy composite plates are experimentally investigated under constant amplitude tensile fatigue loading. It is shown in this study that the notch sensitivity under fatigue loading is lower than that under static loading. It can be explained by the fact that the stress concentration is relaxed by the damage developed at the boundary of circular hole. To predict the fatigue strength at a specific cycle, the modified point stress criterion represented as a function of the geometry of the specimen(2R and W) is applied. It is found that the model used in the prediction of the notched tensile strength predicts the fatigue strength with reasonable accuracy. A model for predicting the fatigue life in the notched specimen, based on the S-$N_f$, curve in the smooth specimen, is suggested.