• Title/Summary/Keyword: Precision positioning technology

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Improvement of Tracking Accuracy of Positioning Systems with Iron Core Linear DC Motors

  • Song, Chang-Kyu;Kim, Gyung-Ho
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.1
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    • pp.31-35
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    • 2005
  • Higher productivity requires high-speed motion of machine tool axes. The iron core linear DC motor (LDM) is widely accepted as a viable candidate for high-speed machine tool feed unit. LDM, however, has two inherent disturbance force components, namely cogging and thrust force ripple. These disturbance forces directly affect the tracking accuracy of the feeding system and must be eliminated or reduced. In order to reduce motor ripple, this research adapted the feedforward compensation method and neural network control. Experiments carried out with the linear motor test setup show that these control methods are effective in reducing motor ripple.

A Study on the Charactistics of Machined Surface due to Cutter Runout (커터 런 아웃과 가공표면 생성에 관한 연구)

  • Hwang, J.;Lee, K. Y.;Shin, S. C.;Chung, E. S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.873-877
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    • 1997
  • This paper presents experimental results to know the charcteristics of machined surface due to cutter runout. Cutter runout is a common but undesirable phenomenon in multi-tooth machining such as end-milling process because it introduces variable chip loading to insert which results in a accelerated tool wear, amplification of force variation and hence enargement vibration amplitude. To develop in-proess cutter runout compensation system, set-up the micro-positoning mechanism which is based on piezoelectric translator embeded in the work holder to manipulate the depth of cut in real-time. And feasibility test of system was done under the various experimental cutting conditions. This results provide lots of information to build-up the precision machining technology.

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Precision Control of Belt Drives using Feed Forward Compensator under Acceleration and Velocity Constraints (속도와 가속도 제한에서 전향 보상기를 이용한 벨트 구동의 정밀제어)

  • Kwon, Sei-Hyun
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.5
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    • pp.713-720
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    • 2009
  • Numerous applications of position controlling devices using servoing technique and transmission of energy through belt drives are practiced in the industry. Belt drive is a simple, lightweight, low cost power transmission system. Belt drives provide freedom to position the motor relative to the load and this phenomenon enables reduction of the robot arm inertia. It also facilitates quick response when employed in robotics. In this paper, precision positioning of a belt driven mechanism using a feed-forward compensator under maximum acceleration and velocity constraints is proposed. The proposed method plans the desired trajectory and modifies it to compensate delay dynamics and vibration. Being an offline method, the proposed method could be easily and effectively adopted to the existing systems without any modification of the hardware setup. The effectiveness of the proposed method is demonstrated through computer simulation and experimental results.

Finite Element Analysis of Precision Cold Forging Process to Improve Material Utilization for Injector Housing (재료이용률 향상을 위한 인젝터 하우징의 정밀냉간단조공정 유한요소해석)

  • Kim, H.M.;Park, Y.B.;Park, S.Y.
    • Transactions of Materials Processing
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    • v.20 no.4
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    • pp.291-295
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    • 2011
  • The injector housing has two functions, namely, positioning the injector and protecting it from coolant. The conventional manufacturing process of the injector housing by machining has some drawbacks such as considerable loss of material and environmental pollution caused by excessive use of cutting oil. In this paper, precision cold forging is proposed as a new manufacturing process in order to improve these issues. A numerical study was conducted to compute the metal flow, strain, load and other process variables using DEFORM-2D, a finite element analysis(FEA) code for metal forming. Two process methods were investigated and optimal conditions were computed with the FEA code. A prototype was manufactured from the optimal process method and the metal flow and hardness were obtained from the prototype.

Modularized Flexure-Hinge Nanopositioner Based on Four-Bar-Link-Mechanism (4절 링크구조를 응용한 플랙셔 힌지 기반 모듈형 나노포지셔너)

  • Chae, Ki-Woon;Bae, Jin-Hyun;Jeong, Young-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.7
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    • pp.851-858
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    • 2011
  • Nanopositioning technologies play an important role in the progress of electronics, optics, bio-engineering and various nano-scale technologies. As a result, various practical nanopositioning methods have been successfully introduced. Flexure mechanism is a valuable method in nanopositioning because of smooth and friction-free motion and the infinitesimal movement near to sub-nm. In this study a modularized nanopositioner based on parallelogram four-bar linkage structure with right-circular flexure hinge was developed. The positioning performance of a single axis nanopositioner and a XY nanopositioner which was extended from single axis one were demonstrated using control experiments. Consequently, it was shown that the developed single axis nanopositioner possessed high performance and could be extended to various multi-axis nanopositioners.

Elimination of Clock Jump Effects in Low-Quality Differential GPS Measurements

  • Kim, Hee-Sung;Lee, Hyung-Keun
    • Journal of Electrical Engineering and Technology
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    • v.7 no.4
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    • pp.626-635
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    • 2012
  • Most of single frequency GPS receivers utilize low-quality crystal oscillators. If a lowquality crystal oscillator is utilized as the time reference of a GPS receiver, the receiver's clock bias grows very fast due to its inherent low precision and poor stability. To prevent the clock bias becoming too large, large clock jumps are intentionally injected to the clock bias and the time offset for clock steering purpose. The abrupt changes in the clock bias and the time offset, if not properly considered, induce serious accuracy degradation in relative differential positioning. To prevent the accuracy degradation, this paper proposes an efficient and systematic method to eliminate the undesirable clock jump effects. Experiment results based on real measurements verify the effectiveness of the propose method.

Design of 3-Dimension Remote Controller Applying the EMD Algorithm which Attenuates the Effect of Noise

  • Yeo, Sang-Rae;Choi, Heon Ho;Ko, Jae Young;Park, Chansik;Lee, Sang Jeong
    • Journal of Positioning, Navigation, and Timing
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    • v.2 no.1
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    • pp.67-74
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    • 2013
  • In this study, a remote controller was designed using localization technique. The designed remote controller system consists of infrared transmit/receive module for time synchronization, ultrasonic transmit/receive module for measuring the TOA value, and micro-controller for processing the measured data value. For the position estimation method of remote controller, the Savarese method was used which does not have a problem of diverging solution depending on initial value. The noise included in the measured value was removed by separating the signal and noise with the use of EMD method which is the non-stationary signal analysis technique. The designed system was tested by constructing a simulation environment, and the improvement of accuracy and precision for the application of EMD method was examined.

Development of High Thrust Linear Motor for Machine Tool II (공작기계용 고출격 리니어모터 개발 II)

  • 정재한;박재한;정시욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.347-353
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    • 2004
  • Due to various advantages over the conventional linear motion device such as ball-screw, linear motors have been used in wide variety of industrial applications for years. Driven by increased demand for precision machine tools, the importance of high positioning accuracy, high stiffness and high thrust are greatly increasing. The merits of linear motor are high speed high acceleration and good positioning accuracy. In addiction, Linear motor for high qualify machine tool call for high thrust, high stiffness. In this paper, thrust ripple, detent force and thermal behavior are considered for the development of high performance linear motor whose thrust is up to 1,900N. This paper presents a comprehensive study for an iron core type linear motor characteristics that include the influence of PM position on thrust ripple by detent force and motor dynamics as well.

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Development of High Thrust Linear Motor for Machine Tool (공작기계용 고추력 리니어모터 개발)

  • 정재한;박재한;정시욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.363-368
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    • 2004
  • Due to various advantages over the conventional linear motion device such as ball-screw, linear motors have been used in wide variety of industrial applications for years. Driven by increased demand for precision machine tools, the importance of high positioning accuracy, high stiffness and high thrust are greatly increasing. The merits of linear motor are high speed, high acceleration and good positioning accurcy. In addition, Linear motor for high quality machine tool call for high thrust, high stiffness. In this paper, thrust ripple, detent force and thermal behavior are considered for the development of high performance linear motor whose thrust is up to 10,000N. This paper presents a comprehensive study for an iron core type linear motor characteristics that include the influence of PM position on thrust, thrust ripple by detent force and motor dynamics as well.

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Development of High Thrust Linear Motor for Machine Tool (공작기계용 고추력 리니어모터 개발)

  • 정재한;박재완;박재한;정시욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.423-428
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    • 2002
  • Due to various advantages over the conventional linear motion device such as ball-screw, linear motors have been used in wide variety of industrial applications for years. Driven by increased demand for precision machine tools, the importance of high positioning accuracy, high stiffness and high thrust are greatly increasing. The merits of linear motor are high speed, high acceleration and good positioning accurcy. In addition, Linear motor for high quality machine tool call for high thrust, high stiffness. In this paper, thrust ripple, detent force and thermal behavior are considered for the development of high performance linear motor whose thrust is up to 4,000N. This paper presents a comprehensive study for an iron core type linear motor characteristics that include the influence of PM position on thrust, thrust ripple by detent force and motor dynamics as well.

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