• 제목/요약/키워드: Precision manufacturing

검색결과 2,934건 처리시간 0.028초

Influences of Polyurethane Nozzle Shape on Mixing Efficiency (폴리우레탄 발포 노즐 형상이 혼합 성능에 미치는 영향)

  • Kim, Do Yeon;Lee, Tae Kyung;Jeong, Hae Do;Kim, Hyoung Jae
    • Journal of the Korean Society for Precision Engineering
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    • 제33권1호
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    • pp.31-35
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    • 2016
  • For reaction injection molding (RIM) polyurethane was mixed in the mixing head by impingement mixing, injected into the mold, and cured quickly, as soon as the mold is filled. The shape of the nozzle in the mixing head is critical to improve the quality of polyurethane. To achieve homogeneous mixing, an intensive turbulence energy in the mixing nozzle is essential. In this study, a mixing nozzle for RIM was designed, and mixing efficiency was investigated based on experiment. Experiments were conducted with different combinations of nozzle tips and exit diameter to measure the mixing efficiency by measuring jet force and investigating mixing image with high speed camera. Jet force increased gradually and reaches steady state conditions. The jet force depended on shape of nozzle tip and outlet sizes. These results suggest that optimized nozzle configurations are necessary for high efficiency mixing with RIM.

Development of Build-up Printed Circuit Board Manufacturing Process Using Rapid Prototyping Technology and Screen Printing Technology

  • Im, Yong-Gwan;Cho, Byung-Hee;Chung, Sung-Il;Jeong, Hae-Do
    • International Journal of Precision Engineering and Manufacturing
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    • 제4권4호
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    • pp.51-56
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    • 2003
  • Generally, the build-up printed circuit board manufactured by a sequential process involving etching, plating, drilling, etc, which requires many types of equipments and long lead time. Etching process is suitable for mass production, however, it is not adequate for manufacturing a prototype in the development stage. In this study, we introduce a screen printing technology for prototyping a build-up printed circuit board. As for the material, photo/thermal curable resin and conductive paste are used for the formation of dielectric and conductor. The build-up structure is made by subsequent processes such as formation of a liquid resin thin layer, solidification by a UV/IR light, and via hole filling with a conductive paste. By use of photo curable resin, productivity is greatly enhanced compared with thermal curable resin. Finally, the basic concept and the possibility of build-up printed circuit board prototyping are proposed in comparison with the conventional process.

Current Status and Technical Issues of Ultra-precision Machine Tools (초정밀 가공기의 개발 동향 및 기술적 이슈)

  • Oh, Jeong Seok;Kim, Chang-Ju;Park, Chun Hong;Choi, Young Jae
    • Journal of the Korean Society for Precision Engineering
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    • 제31권3호
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    • pp.189-197
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    • 2014
  • Diffractive optical elements (DOEs) - in general a complex pattern of micro- and nano-scale structures - can modulate and transform light in a predetermined way. Their importance is being increased nowadays because they can be designed to handle a number of simultaneous tasks. In view point of machining DOEs, it is a big challenge to fabricate micro- and nano-scale structures on a free-form surfaces. In this paper, the state-of-the-art of the ultra-precision machine tools is reviewed. Also some technical issues which determine the machine tool accuracy are discussed.

Manufacturing Technology of Thin Foil Tensile Specimen Using Cold Isostatic Press and Precision Mechanical Property Measurement Technology (냉간 등방압 성형기를 이용한 미세박판 인장시험시편 가공기술 및 정밀 기계적 물성 측정기술)

  • Lee H. J.;Park H. J.;Lee N. K.;Kim S. S.;Lee H. W.;Hwang J. H.;Park J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.245-248
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    • 2005
  • This paper is concerned with manufacturing technology of thin foil tensile specimen using CIP(Cold Isostatic Press) and measurement of precision mechanical property. This thin foil tensile specimen manufacturing technology is a method that can make a metal thin foil specimen for micro tensile testing. We can get a burr free micro metallic thin foil specimen using this technology. For testing mechanical property of this micro thin foil, we use a nano scale material testing machine that was developed by KITECH. In this paper, micro tensile specimens of nickel and copper thin foil are fabricated with CIP and precision mechanical properties of these materials could be measured. We will expect that precision mechanical property of micro/nano material and component. Micro and Nano mechanical property can be measured using this technology and mechanical property data base of micro/nano material and component can be constructed.

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Development of Mobile Dashboard System for Manufacturing Data Visualization (제조 데이터 가시화를 위한 모바일 대시보드 시스템 개발)

  • Jo, Hyunjei;Kim, Chul;Cho, Yongju
    • Journal of the Korean Society for Precision Engineering
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    • 제31권4호
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    • pp.311-317
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    • 2014
  • As products have been more complex and customer's demands of personalized products are increasing, manufacturing system has been changed from mass production to mass customization production that makes small quantity but different kinds of product. In addition, it becomes important that manufacturers quickly respond to variable customer's demands and characteristic regulations in each country. Therefore, three prerequisites are essential for manufacturers to response agilely. First, manufacturing data should be monitored in real time, second, information is extracted from the data, and finally, the information is used to make manufacturing strategy. In this paper, the mobile dashboard system is presented. It visualizes manufacturing data on mobile devices, and measures performance of the shop floor through the information. The proposed system is composed of server and client, and is running on the R - the open source software for statistics. Four kinds of template are given for easy visualization through the system.

Discrete event systems modeling and scheduling of flexible manufacturing systems

  • Tamura, Hiroyuki;Hatono, Itsuo
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국제학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.1564-1569
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    • 1991
  • In this paper we describe Flexible Manufacturing Systems (FMS) using Petri nets, since Petri nets provide a powerful tool for modeling dynamical behavior of discrete concurrent processes. We deal with off-Line and on-Line rule-based scheduling of FMS. The role of the rule-base is to generate appropriate priority rule for resolving conflicts, that is, for selecting one of enabled transitions to be fired in a conflict set of the Petri nets. This corresponds to select a part type to be processed in the FMS. Towards developing more Intelligent Manufacturing Systems (IMS) we propose a conceptual framework of a futuristic intelligent scheduling system.

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Modeling of Optical-components Manufacturing System Using Petri-Net (페트리 네트를 이용한 광부품 조립 시스템의 모델링)

  • 김영호;차동국;정승권;배종일;이만형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.636-639
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    • 2002
  • In the paper, a Visual factory model for a optical-components manufacturing process is built. The optical-components manufacturing process is composed of 3 operation processes; optical sub assembly process, package assembly process, and fiber assembly process. Each process is managed not a batch mode, which is one of most popular manufacturing styles to produce a great deal of industrial output, but though a modular cell. In the processes, a modular cell has to be processed independently of the other cells. Optimization for the composition of assembly cell in the optical-components system is made by the Visual factory model.

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Application of Reverse Engineering for Manufacturing Errors at Manufacturing Gear using W-EDM (기어 와어어 컷 가공시 가공오차에 대한 역설계 적용)

  • Han M.S.;Kim M.J.;Kim J.N.;Park J.B.;Jeon E.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.460-463
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    • 2005
  • Gear is an important machine element to be used transmission in case short between axis. We drew gear using automatic design program to solve problem when it draw gear. We manufactured gears that it have different pressure angles using W-EDM. And we got a 2D profile of manufactured gear using reverse engineering. So we got to manufacturing error in comparison with CAD data and measured data. In result we could manufacture precise gear through improvement of manufacturing processes.

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