• Title/Summary/Keyword: Precision Verification

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Computer-Aided Process Planning System of Cold Forging and its Verification by F.E. Simulation (냉간단조 공정설계 시스템과 유한요소해석에 의한 검증)

  • Lee, E.H.;Kim, D.J.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.4
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    • pp.43-52
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    • 1996
  • This paper describes interactive computer procedures for design the forming sequences in cold forging. This system is implemented on the personal computer and its environment is a commercial AutoCAD system. The programming language. AutoLISP, was used for the configuration of the system. Since the process of metal forming can be considered as a transformation of geometry, treatment of the geometry of the part is a key in process planning. To recognize the part section geometry, the section entity representation, the section coordinate-redius representation and the section primitive geometru were adopted. This system includes six major modules such as input module, forging design module, forming sequence design module, die design module, FEM verification module and output module which are used independently or in all. The sequence drawing wigh all dimensions, which includes the dimensional tolerances and the proper sequence of operations, can generate under the environment of AutoCAD. The acceptable forming sequences can be verified further, using the FE simulation.

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A Study on the Manufacturing and Verification for the Aspherical Lens (비구면렌즈 가공 및 검증에 관한 연구)

  • Han M.S.;Kim S.M.;Park J.D.;Kim S.K.;Jeon E.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1591-1596
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    • 2005
  • In this paper, we designed the aspheric lens by mathematical methods which are solved by refractive index. Based on these mathematical method, we manufactured the aspheric lens. Because of the usefulness of manufacturing, we used the acryl as the material. And we used a high speed machine to manufacture the aspheric lens. Also it sits in judgment the aberration of spherical distribution by using the grid fringe. Asource of laser produced by laser sheet generator passed the optical system of the aspheric lens. Though a character is to verify that the accuracy of the aspheric lens by experiment of the straight character.

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Estimation and Experimental Verification of Grinding Wheel Wear in Surface Grinding Process (평면 연삭에서의 연삭 숫돌 마모 추정 및 실험적 검증)

  • Ju, Gwang-Hun;Lee, Eung-Suk;Kim, Hyeon-Su;Hong, Seong-Uk;Park, Cheon-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.150-156
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    • 2001
  • This paper deals with the theoretical estimation and its experimental verification of grinding wheel wear in surface grinding process. A theoretical formulation is provided to predict the grinding wheel wear in surface grinding. To validate the theoretical prediction, the grinding wheel wear is measured by using a laser scanning micrometer. The associated surface roughness and grinding farce are also investigated both theoretically and experimentally. Through a series of simulations and experiments, it is shown that the predictions are in good agreement with the experimental results.

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Computational and Experimental Investigation on U-type Seal of Hydraulic Actuator (유압액추에이터용 U자형 시일의 해석 및 실험적 고찰)

  • Yoo, Myung-Ho;Kwon, Jong-Ho;Lee, Taek-Sung
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.80-87
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    • 2006
  • Seals are usually made from elastomer, a kind of rubber, and it has the non-linearity and hyper-elasticity. U-type seals are used to prevent the leakage of internal fluid sealed in hydraulic actuator because they have more excellent performance than O-rings or rectangular seals. As a core part of hydraulic actuator, U-type seal gives much effect on performance and reliability of actuator. This study considers an NBR U-type seal under high pressure of a hydraulic actuator, and provides its deformation, stress-strain characteristic and contact force using the non-linear finite element analysis. Analysis results are compared with the experimental ones performed by the self-developed testing equipment. Verification result shows that this study presents a good application process for the effective design of U-type seals under high operation pressure.

Experimental Verification on Corrective machining Algorithm of Hydrostatic Table (유정압테이블 수정가공 알고리즘의 실험적 검증)

  • 박천홍;이찬홍;이후상
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.425-428
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    • 1997
  • Effectiveness of corrective machining algorithm is verified experimentally in this paper by performing corrective lapping work to single side and double sides hydrostatic tables. Lapping is applied as machining method. Machining information is calculated from measured motion errors by applying the algorithm, without information on rail profile. It is possible to acquire 0.13pm of linear motion error, 1.40arcsec of angular motion error in the case of single side table, and 0.07pm of linear motion error, 1.42arcsec of angular motion error in the case of double sides table. The experiment is performed by the unskilled person after he experienced a little of preliminary machining. Experimental results show that corrective machining algorithm is very effective, and anyone can improve the accuracy of hydrostatic table by using the algorithm.

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Development of off-line Robot Task Programming System for Polishing Process of Sculptured Surfaces (자유곡면의 연마공정을 위한 오프라인 로봇작업 프로그래밍 시스템의 개발)

  • Chung, Seong-Chong;Kuk, Keum-Hwan;Choi, Gi-Bong
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.4
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    • pp.84-94
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    • 1991
  • In order to achieve high accuracy of teaching and increase productivity using industrial robots in polishing process of dies, an off-line task programming system was developed on IBM-PC/386 under WINDOWS 3.0 operating system. The internal structure and the machematical basis of CAMPoli are described. Surface modeling technique of polishing dies with sculptured surfaces is introduced by poing data interpolation methodology through the use of CL-data transmitted from conventional CAM system. Tool selection, polishing speed, polishing pressure and kinds of tool motions can be determined and selected by user specified polishing variables. Task creation and verification of polishing path via computer graphics simulation of polishing tool can be done by the menu- driven function of CAMPoli system. Post-processing module is attached to generate robot language. Some simulation results are provided as verification means of the system.

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Line Balanced Assembly Sequence Generation Based on a Verification of Disassemblability and Work Time (분해도 및 작업시간 산정을 통한 균형잡힌 조립공정계획에 관한 연구)

  • Shin, Chul-Kyun
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.7 s.196
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    • pp.39-48
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    • 2007
  • This paper presents a method of a line balanced assembly sequence generation based on the verification of a disassemblability and a work time. To derive the disassemblability for a part to be disassembled, first we inference collision free assembly directions by extracting separable directions fur the part. And we determine the disassemblability defined by the separability and stability cost. The separability cost represents a facility of the part disassembly operation, and the stability cost which represents a degree of the stability for the base assembly motion. Based upon the results, we propose a new approach of evaluating work time using neural networks. The proposed assembly sequence generation provides an effective means of solving the line balancing problem and gives a design guidance of planning assembly lay-out in flexible manufacturing application. Example study is given to illustrate the concepts and procedure of the proposed schemes.

Ultraprecision Grinding of Glassy Carbon Core for Mold Press Lens (렌즈 성형용 유리탄소 금형의 초정밀연삭)

  • Hwang, Yeon;Cha, Du-Hwan;Kim, Jeong-Ho;Kim, Hye-Jeong
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.3
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    • pp.261-265
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    • 2012
  • In this study, glassy carbon was ground for lens core of glass mold press. Ultraprecision grinding process was applied for machining of core surfaces. During the process, brittle crack occurred because of hard-brittleness of glassy carbon. Author investigated optimized grinding conditions from the viewpoint of ductile mode grinding. Geometrical undeformed chip thickness was adopted for critical chip thickness that enables crack free surface. Machined cores are utilized for biaspheric glass lens fabrication and surfaces of lens were compared for verification of ground surface.

Simulation of Spacecraft Attitude Measurement Data by Modeling Physical Characteristics of Dynamics and Sensors

  • Lee, Hun-Gu;Yoon, Jae-Cheol;Cheon, Yee-Jin;Shin, Dong-Seok;Lee, Hyun-Jae;Lee, Young-Ran;Bang, Hyo-Choong;Lee, Sang-Ryool
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.1966-1971
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    • 2004
  • As the remote sensing satellite technology grows, the acquisition of accurate attitude and position information of the satellite has become more and more important. Due to the data processing limitation of the on-board orbit propagator and attitude determination algorithm, it is required to develop much more accurate orbit and attitude determination, which are so called POD (precision orbit determination) and PAD (precision attitude determination) techniques. The sensor and attitude dynamics simulation takes a great part in developing a PAD algorithm for two reasons: 1. when a PAD algorithm is developed before the launch, realistic sensor data are not available, and 2. reference attitude data are necessary for the performance verification of a PAD algorithm. A realistic attitude dynamics and sensor (IRU and star tracker) outputs simulation considering their physical characteristics are presented in this paper, which is planned to be used for a PAD algorithm development, test and performance verification.

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Precision Verification of New Global Gravitational Model Using GPS/Leveling Data (GPS/Leveling 자료를 이용한 최신 전지구중력장 모델의 정밀도 검증)

  • Baek, Kyeongmin;Kwon, Jay Hyoun;Lee, Jisun
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.31 no.3
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    • pp.239-247
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    • 2013
  • The global gravitational model is essential for precision geoid model construction. Also, it would be used as basic scientific data in geophysical and oceanographic fields. In Korea, EGM2008 has been used from the late 2000s. After publishing EGM2008, new gravitational models such as GOCO02S, GOCO03S, EIGEN-6C, EIGEN-6C2 based on GOCE data were developed. Therefore, we need to verify recent models to select optimal one for geoid computation in Korea. In this study, we compared new models generated based on the GOCE data to EGM2008 and verified the precision of models by comparing with NGII(National Geographic Information Institute) GPS/Leveling data. When comparing EIGEN models to EGM2008, the difference is about 8cm. On the other h and, about 70cm of difference between GOCO models and EGM2008 has been calculated. The reason for this is because GOCO models have been developed using only satellite data while EGM2008 has been used gravity and altimeter data as well as satellite data. When comparing global gravitational model to GPS/Leveling data, EGM2008 showed the best precision of 6.1cm over whole Korean peninsula. The new global gravitational model using additional GOCE data will be published consistently, so the precision verification of new model should be continued.