• Title/Summary/Keyword: Precision Press

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Automated Inspection/Measuring System for Automotine Press Line (자동차 프레스공정의 자동검사/계측시스템)

  • Jung, Won;Shin, Hyun-Myung;Park, Jong-Rak
    • Korean Management Science Review
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    • v.16 no.2
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    • pp.79-92
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    • 1999
  • This paper presents an automated visual inspection/measuring system for the door inner panel manufacturing process. The main objective of this research is to develop inspection applications with a machine vision system related to the determination or quantification of parameters such as dimension, shape, quality of surfaces, number of holes in a panel, and presence or absence of specific features. For quality measurements, we showed a subpixel image processing technology that will improve the consistency of results and level of precision. Also presented is a data analysis method th detect process shifts so that corrective action can be undertaken before more defective units are manufactured.

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Development of Numerically Controlled Hydraulic Cushion System for Use in Deep Drawing of Sheet Metals

  • Lee, Jeong-Woo;Park, Chi-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.301-301
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    • 2000
  • It is well known, for many years, that deep drawability ,can be improved by applying variable blank holding force. To apply variable blank holding force during cup during, we set up pressure controlling system on experimental hydraulic press, and the pressure control system is often called NC(Numerically Controlled} cushion system. Using the NC cushion system we carry out pressure control experiment and the proposed structure shows good performance. And we compare drawability of square steel cups with NC cushion and that with conventional cushion. The results show drawability is greatly improved when the pressure control curve is designed in a S-shaped curve. This paper includes design details of the NC cushion system and experimental analysis of drawability with experimental NC cushion system.

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Numerical formulation of P-I diagrams for blast damage prediction and safety assessment of RC panels

  • Mussa, Mohamed H.;Mutalib, Azrul A.;Hao, Hong
    • Structural Engineering and Mechanics
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    • v.75 no.5
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    • pp.607-620
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    • 2020
  • A numerical study is carried out to assess the dynamic response and damage level of one- and two-way reinforced concrete (RC) panels subjected to explosive loads by using finite element LS-DYNA software. The precision of the numerical models is validated with the previous experimental test. The calibrated models are used to conduct a series of parametric studies to evaluate the effects of panel wall dimensions, concrete strength, and steel reinforcement ratio on the blast-resistant capacity of the panel under various magnitudes of blast load. The results are used to develop pressure-impulse (P-I) diagrams corresponding to the damage levels defined according to UFC-3-340-02 manual. Empirical equations are proposed to easily construct the P-I diagrams of RC panels that can be efficiently used to assess its safety level against blast loads.

A generalized algorithm for the study of bilinear vibrations of cracked structures

  • Luo, Tzuo-Liang;Wu, James Shih-Shyn;Hung, Jui-Pin
    • Structural Engineering and Mechanics
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    • v.23 no.1
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    • pp.1-13
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    • 2006
  • Structural cracks may cause variations in structural stiffness and thus produce bilinear vibrations to structures. This study examines the dynamic behavior of structures with breathing cracks. A generalized algorithm based on the finite element method and bilinear theory was developed to study the influence of a breathing crack on the vibration characteristic. All the formulae derived in the time domain were applied to estimate the period of the overall bilinear motion cycle, and the contact effect was considered in the calculations by introducing the penetration of the crack surface. Changes in the dynamic characteristics of cracked structures are investigated by assessing the variation of natural frequencies under different crack status in either the open or closed modes. Results in estimation with vibrational behavior variation are significant compared with the experimental results available in the literature as well as other numerical calculations.

Multi-information fusion based localization algorithm for Mars rover

  • Jiang, Xiuqiang;Li, Shuang;Tao, Ting;Wang, Bingheng
    • Advances in aircraft and spacecraft science
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    • v.1 no.4
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    • pp.455-469
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    • 2014
  • High-precision autonomous localization technique is essential for future Mars rovers. This paper addresses an innovative integrated localization algorithm using a multiple information fusion approach. Firstly, the output of IMU is employed to construct the two-dimensional (2-D) dynamics equation of Mars rover. Secondly, radio beacon measurement and terrain image matching are considered as external measurements and included into the navigation filter to correct the inertial basis and drift. Then, extended Kalman filtering (EKF) algorithm is designed to estimate the position state of Mars rovers and suppress the measurement noise. Finally, the localization algorithm proposed in this paper is validated by computer simulation with different parameter sets.

Small Electrode Ring Forming by Multi-Forming Process (멀티 성형 가공법을 활용한 전극용 소형 링 성형)

  • Yoon, Il-Chae;Ko, Tae-Jo;Lee, Chun;Kim, Hui-Sul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.3
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    • pp.38-45
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    • 2009
  • Recently, LCD Backlight Unit is being replaced from cold cathode fluorescent lamp(CCFL) to external electrode fluorescent lamp(EEFL) because the EEFL has high energy efficiency and long life. Also, it can reduce energy consumption and weight. So far, external electrode ring for EEFL is produced by sheet metal press forming process. Therefore it had low precision and much material loss. To solve these problems, Multi-Forming process that has five step forming process was invented. However, low productivity is another barrier. Product speed that is controlled by the rotational speed cannot be increased due to the unsatisfied design specification. The reason is that the gap between rolled two edge parts of the sheet plate is tightly inspected. Regarding this factor, the understanding of forming behavior to each process is inevitable. This paper describes the CAE analysis of the multi-forming process by PAM-STAMP.

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Axisymmetric bending of a circular plate with stiff edge on a soft FGM layer

  • Volkov, Sergey S.;Litvinenko, Alexander N.;Aizikovich, Sergey M.;Wang, Yun-Che;Vasiliev, Andrey S.
    • Structural Engineering and Mechanics
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    • v.59 no.2
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    • pp.227-241
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    • 2016
  • A circular plate with constant thickness, finite radius and stiff edge lying on an elastic halfspace is considered. The half-space consists of a soft functionally graded (FGM) layer with arbitrary varying elastic properties and a homogeneous elastic substrate. The plate bends under the action of arbitrary axisymmetric distributed load and response from the elastic half-space. A semi-analytical solution for the problem effective in whole range of geometric (relative layer thickness) and mechanical (elastic properties of coating and substrate, stiffness of the plate) properties is constructed using the bilateral asymptotic method (Aizikovich et al. 2009). Approximated analytical expressions for the contact stresses and deflections of the plate are provided. Numerical results showing the qualitative dependence of the solution from the initial parameters of the problem are obtained with high precision.

The motion editor and high precision integration for optimal control of robot manipulators in dynamic structural systems

  • Chen, Chen-Yuan;Wang, Ling-Huei
    • Structural Engineering and Mechanics
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    • v.41 no.5
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    • pp.633-644
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    • 2012
  • The paper presents the motion editor for the robotic movement in the study. The Motion Editor can edit all motions which we want to need. This method is easy when the beginners edit to motions of robots. And let them have interesting in robot control. This paper proposes two methods to edit movements. First, we edit the robot's movement in VB environment, and then we use the Motion Editor to make it. Finally, we compared merit and defect with two methods. Indeed, it is convenient when we use the Motion Editor.

Characterization of elastic properties of pultruded profiles using model updating procedure with vibration test data

  • Cunha, Jesiel;Foltete, Emmanuel;Bouhaddi, Noureddine
    • Structural Engineering and Mechanics
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    • v.30 no.4
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    • pp.481-500
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    • 2008
  • In this paper, a model updating technique in dynamics is used to identify elastic properties for pultruded GFRP-Glass Fiber Reinforced Plastic framed structural systems used in civil construction. Traditional identification techniques for composite materials may be expensive, while this alternative approach allows to identify several properties simultaneously, with very good precision. Furthermore, the procedure of a non-destructive type has a relatively simple implementation. Properties describing the mechanical behavior for beam and shell finite element modeling are identified. The used formulation is based on the minimization of eigensolution residuals. Important points concerning model updating procedures have been observed, such as the particular vibrational behavior of the test structure, the modeling strategies and the optimal placement of the sensors in the experimental procedure. Results obtained by experimental tests show the efficiency of the proposed procedure.

Evaluation of limit load analysis for pressure vessels - Part I: Linear and nonlinear methods

  • Chen, Xiaohui;Gao, Bingjun;Wang, Xingang
    • Steel and Composite Structures
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    • v.22 no.6
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    • pp.1391-1415
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    • 2016
  • Limit load of pressure bearing structures was reviewed in this article. By means of the finite element analysis, limit load of pressurized cylinder with nozzle was taken as an example. Stress classification method and Elastic-plastic finite element analysis combining with limit load determination methods were used to determine limit load of cylinder with nozzle. Comparison of limit load determined by different methods, the results indicated that limit load determined by linearization method was the smallest. Limit load determined by twice elastic slope criterion was the nearest than experimental results. Elastic-plastic finite element analysis had comparably computational precision, but required time consuming. And then the requirements of computer processing and storage capacity by power system became higher and higher. Most of criteria for limit load estimation included any human factors based on a certain substantive characteristics of experimental results. The reasonable criterion should be objective and operational.