• Title/Summary/Keyword: Pre-Production

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Process Improvements for Elevating Pre-outfitting Rate of FPSO (FPSO의 선행의장률 향상을 위한 생산관리 및 공법개선 사례연구)

  • Shin, Sung-Chul;Cho, Jong-Burm;Shin, Ki-Young;Kim, Soo-Young
    • Journal of the Society of Naval Architects of Korea
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    • v.46 no.3
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    • pp.325-334
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    • 2009
  • Generally, functional design of FPSO has been done by the engineering firm designated by ship owner. Main equipment such as topside facility is imported from abroad. But sometimes, OFE (Owner Furnished Equipment) does not satisfy the PND (Product Need Date) of each production stage because the delivery date of OFE is not scheduled to satisfy the PND. And sometimes many loose items and equipment are complex from engineering which does not consider pre-outfitting. Main objective of this study is process improvements by maximizing pre-outfitting rate in the stage of equipping STP (Submerged Turret Production), one of main equipment on FPSO. In this study, we analyzed the factors which obstructed pre-equipping STP using the past records of FPSO projects.

Sludge Solubilization by Pre-treatment and its Effect on Methane Production and Sludge Reduction in Anaerobic Digestion (전처리 방법에 따른 슬러지 가용화가 혐기소화에서 메탄 생산과 슬러지 감량에 미치는 영향)

  • Kim, Dong-Jin;Kim, Hye-Young
    • Korean Chemical Engineering Research
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    • v.48 no.1
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    • pp.103-109
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    • 2010
  • Anaerobic digestion has been widely used for the treatment of sludge, which is generated from the municipal and industrial wastewater treatment, for its volume reduction and methane production. Many researches on sludge pre-treatment have been carried out in order to enhance the performance of anaerobic digestion by increasing the hydrolysis of sludge which is the rate limiting step of anaerobic digestion. In this study, the effect of pre-treatment on sludge hydrolysis(solubilization), methane production and sludge reduction by anaerobic digestion after thermal, ultrasonic, and thermal-alkali sludge treatment were compared. Thermal-alkali treatment showed 67 and 70% solubilization with municipal and industrial wastewater sludge, respectively, while ultrasonic treatment and thermal treatment gave similar solubilization efficiency of 40% or more. Methane content of the anaerobic digestion gas reached 45~70% and pretreated sludge gave higher methane content than the control sludge. Methane production of thermal, ultrasonic, and thermal-alkali pre-treatment gave 2.6, 2.7, 3.5 times of municipal control sludge and 3.5, 4.1, 4.2 times of industrial control sludge, respectively. Sludge reduction of pre-treated sludge after anaerobic digestion gave 5~19% point higher than that of control sludge, and thermal-alkali treatment showed higher reduction efficiency than thermal and ultrasonic treatment. The results proved that pre-treatment contributed significantly not only for the methane production but also for the cost reduction of sludge treatment and disposal, and thermal-alkali treatment gave the best performance for the sludge treatment.

Evaluation of Physical Shear Pre-treatment and Biogas Characteristics using Mixed Sludge (물리적 파쇄 가용화를 이용한 혼합슬러지의 가용화 효율 및 바이오가스 특성 평가)

  • Choi, Jae-Hoon;Jeong, Seong-Yeob;Kim, Ji-Tae
    • Journal of Korean Society on Water Environment
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    • v.35 no.4
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    • pp.362-369
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    • 2019
  • In this study, biodegradation efficiency improvement of mixed sludge for the anaerobic digestion process in wastewater treatment plant was investigated. In order to release the organic material contained in the sludge cell and promote the hydrolysis step, mixed sludge of 7% TS (Total Solids) was physically shear-treated at a shear strength of 1,000 ~ 4,000 rpm and a maximum of 120 mins. As a result of the comparison between mixed sludge before and after the treatment, the concentration of $SCOD_{Cr}$(Soluble Chemical Oxygen Demand-chromium method) was increased through the conversion of granular organic matter into dissolved organic matter as shear strength and treatment time increases. The solubilization efficiency increased rapidly after 30 min of solubilization application time, and they were 11.23 %, 20.10 %, 22.52 % and 25.43% at 120 min for each shear strength conditions, respectively. Additionally, the BMP(Biochemical Methane Potential) test was conducted with the optimized samples to determine the increase of methane production by the shear pre-treatment. Consequently, methane production of each samples were 0.275, 0.310, 0.323 and $0.335m^3/kg\;VS_{add}$, which indicates that methane production was increased to a maximum of 21.28% compared to the control without the solubilization process ($0.262m^3/kg\;VS_{add}$). As a result, the physical shear-treatment is a promising process for sewage sludge pre-treatment to reduce the organic waste and increase the energy production.

Lead increases Nitric Oxide Production in Immunostimulated Glial Cells

  • Choi, Min-Sik;Shin, Chan-Young;Ryu, Jae-Ryun;Lee, Woo-Jong;Cheong, Jae-Hoon;Choi, Chang-Rak;Kim, Won-Ki;Ko, Kwang-Ho
    • Biomolecules & Therapeutics
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    • v.12 no.4
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    • pp.209-214
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    • 2004
  • Lead has long been considered as a toxic environmental pollutant that severely damages the central nervous system. In various neurogenerative diseases, actrocytes become activated by proinflammatory cytokines. In the present study, we investigated whether lead (Pb$^{2+}$) affects inducible nitric oxide synthase (iNOS) expression in activated glial cells. Rat primary glial cells were stimulated with lipopolysaccharide (LPS, 1 ${\mu}$g/ml) plus IFN$_{\gamma}$(100 U/ml). Pre-treatment of Pb$^{2+}$ increased nitric oxide (NO) production in LPS/IFN$_{\gamma}$-stimulated glial cells. Lead itself, however, suppressed the basal production of NO in control glial cells. Addition of the iNOS inhibitors L-NAME (1 mM) and L-NNA (800 ${\mu}$M) prevented the Pb$^{2+}$-induced increase in NO production. Western blot analysis showed that pre-treatment of Pb$^{2+}$ augmented LPS/IFN$_{\gamma}$-induced increase in iNOS immunoreactivity, which was well correlated with the increased NO production. In addition, pre-treatment of Pb$^{2+}$ synergistically increased the iNOS mRNA expression induced by LPS and IFN${\gamma}$. The present results indicate that lead intoxication adversely affect brain function by potentiating iNOS expression and NO production in activated glial cells observed in various neurodegenerative diseases.

Enhancement of Anaerobic Biodegradability and Solubilization by Thermal Pre-treatment of Waste Activated Sludge (잉여슬러지의 열적가용화를 통한 가용화 및 혐기성소화 생분해도 향상)

  • Jeong, Seongyeob;Jung, Sukyoung;Chang, Soonwoong
    • New & Renewable Energy
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    • v.10 no.1
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    • pp.20-29
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    • 2014
  • The present study investigated the effects of thermal pre-treatment on the enhancement of anaerobic biodegradability of waste activated sludge at varied TS concentration levels. The activated sludges were thermally oxidized for 30 minutes at $80{\sim}200^{\circ}C$ with varied TS concentrations (2%, 4% and 6%). and then, sludge characteristics, solubilization efficiency and methane production yield of thermally pre-treated sludges were analyzed. The higher the temperature in the thermal pre-treatment, the higher the concentration levels of dissolved matters such as $SCOD_{Cr}$, $NH_4{^+}$ and VFAs, which indicates that the thermal pre-treatment facilitates the hydrolysis and acid fermentation. Furthermore, the solubilization efficiency was increased in proportion to the temperature rise at all TS concentrations and was reached at 68.9%, 55.6% and 53.1%, respectively, at $200^{\circ}C$. In the BMP test of the pre-treated sludges, higher methane production yields were observed as 0.313. 0.314 and $0.299m^3\;CH_4/kg\;VS_{add}$ at the condition of TS 2% ($160^{\circ}C$), 4% ($160^{\circ}C$) and 6% ($180^{\circ}C$), respectively, and degradation rate was increased by 84%, 79% and 65% compared with non-pretreated waste activated sludge. These findings suggest the effectiveness of thermal pre-treatment of waste activated sludge for anaerobic biodegradable process.

Effect of Pre-Treatment of Pig Slurry for Methane Production in Anaerobic Digestion Process (돼지분뇨 슬러리 전처리가 메탄 생성 효율에 미치는 영향)

  • Kwang, Hwa-Jeong;Ryu, Seung-Hyun;Namkung, Kyu-Cheol;Khan, Modabber Ahmed;Han, Duk-Woo;Kwag, Jung-Hoon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.21 no.4
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    • pp.62-71
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    • 2013
  • This study was carried out to develope a pre-treatment technology for anaerobic digestion. Breaking down large particles into smaller particles enhances the performance of anaerobic digestion by increasing the hydrolysis of particles. A degree of hydrolysis is the most important factor determining the overall efficiency of methane production. Three types of pre-treatment devices (blade-type crusher, ozonization system, cavitation system) were set up and operated to crush solids in pig slurry in order to enhance biodegradability. The effect of pre-treatment on decreasing granular size within pig slurry by three experimental devices were compared. The highest performance of granulization of pig slurry was attained in a combination of blade-type crusher and ozonization system. In batch experiment, there was an improvement of the methane potential by combined pretreatment with crusher and cavitation. In case of pre-treated slurry, biogas and methane production were 325.9 L and 59.7% respectively, while, in untreated slurry, the production were lower; 298.8 L and 55.7%, respectively. These results indicate that higher anaerobic digestion efficiency of pig slurry can be obtained through the pre-treatment.

Pre-treatment Technology of Wastewater Sludge for Enhanced Biogas Production in Anaerobic Digestion (혐기소화에서의 바이오가스 생산 증진을 위한 슬러지 전처리 기술)

  • Kim, Dong-Jin
    • Clean Technology
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    • v.19 no.4
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    • pp.355-369
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    • 2013
  • Economic feasibility is one of the most important factors in energy production from regenerative biomass. From the aspect, biogas from anaerobic digestion of wastewater sludge is regarded as the most economical because of its cheap substrate and additional income from the disposal of waste sludge. Sludge hydrolysis has been regarded as the rate limiting step of anaerobic digestion and many sludge pre-treatment technologies have been developed to accelerate anaerobic sludge digestion for enhanced biogas production. Various sludge pre-treatment technologies including biological, thermo hydrolysis, ultrasonic, and mechanical methods have been applied to full-scale systems. Sludge pre-treatment increased the efficiency of anaerobic digestion by enhancing hydrolysis, reducing residual soilds, and increasing biogas production. This paper introduces the characteristics of various sludge pre-treatment technologies and the energy balance and economic feasibility of each technology were compared to prepare a guideline for the selection of feasible pre-treatment technology. It was estimated that thermophilic digestion and thermal hydrolysis were most economical technology followed by Cell rupture$^{TM}$, OpenCEL$^{TM}$, MicroSludge$^{TM}$, and ultrasound. The cost for waste sludge disposal shares the biggest portion in the economic analysis, therefore, water content of the waste sludge was the most important factor to be controlled.

Optimization of Thermal-alkaline Pre-treatment for Anaerobic Digestion of Flotation Scum in Food Waste Leachate Using Box-Behnken Design and Response Surface Methodology (Box-Behnken 및 반응표면 분석법을 이용한 음식물류 폐수 부상 스컴의 혐기성 소화를 위한 열-알칼리 전처리 최적화)

  • Lee, Dong-Young;Choi, Jae-Min;Kim, Jung-Kwang;Han, Sun-Kee;Lee, Chae-Young
    • Journal of Korean Society of Water and Wastewater
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    • v.29 no.2
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    • pp.183-192
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    • 2015
  • Response surface methodology (RSM) based on a Box-Behnken Design (BBD) was applied to optimize the thermal-alkaline pre-treatment operating conditions for anaerobic digestion of flotation scum in food waste leachate. Three independent variables such as thermal temperature, NaOH concentration and reaction time were evaluated. The maximum methane production of 369.2 mL $CH_4/g$ VS was estimated under the optimum conditions at $62.0^{\circ}C$, 10.1% NaOH and 35.4 min reaction time. A confirmation test of the predicted optimum conditions verified the validity of the BBD with RSM. The analysis of variance indicated that methane production was more sensitive to both NaOH concentration and thermal temperature than reaction time. Thermal-alkaline pretreatment enhanced the improvement of 40% in methane production compared to the control experiment due to the effective hydrolysis and/or solubilization of organic matters. The fractions with molecular weight cut-off of scum in food waste leachate were conducted before and after pre-treatment to estimate the behaviors of organic matters. The experiment results found that thermal-alkaline pre-treatment could reduce the organic matters more than 10kD with increase the organic matters less than 1kD.

Effects of Heat Pre-Treatment and Reactor Configurations on the Anaerobic Treatment of Volatile Solids (열전처리와 반응조 형태가 고형 유기물의 혐기성 처리에 미치는 영향)

  • Hong, Young-Soek;Bae, Jae-Ho
    • Journal of Korean Society of Water and Wastewater
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    • v.10 no.2
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    • pp.104-116
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    • 1996
  • Anaerobic digestion is generally used for the treatment of volatile organic solids such as manure and sludge from waste water treatment plants. However, the reaction rate of anaerobic process is slow, and thus it requires a large reactor volume. To minimize such a disadvantage, physical and chemical pre-treatment is generally considered. Another method to reduce the reactor size is to adopt different reactor system other than CSTR. In this paper, the effects of heat pre-treatment and reactor configurations on the anaerobic treatability of volatile solids was studied. Carrot, kale, primary sludge, and waste activated sludge was chosen as the test materials, and the BMP method was used to evaluate the maximum methane production and first order rate constants from each sample. After the heat treatment at $130^{\circ}C$ for 30min., the measured increase in SCOD per gram VS was up to 394 mg/L for the waste activated sludge. However, the methane production potential per gram VS was increased for only primary and waste activated sludge by 17-23%, remaining the same for carrot and kale. The overall methane production process for the tested solids can be described by first order reactions. The increased in reaction constant after heat pre-treatment was also more significant for the primary and waste activated sludge than that for carrot and kale. therefore, the heat pre-treatment appeared to be effective for the solids with high protein contents rather than for the solids with high carbohydrate contents. Among the four reactor systems studied, CSTR, PFR, CSTR followed by PFR, and PFR with recycle, CSTR followed by PFR appeared to be the best choice considering methane conversion rate and the operational stability.

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A study for Solubilization and Bioavailability of Sewage Sludge Using the Complex Pre-treatment (복합 전처리를 통한 하수슬러지의 가용화 및 생물학적 유용성에 관한 연구)

  • Kang, Jung-Hyun;Lee, Hee-Soo;Lee, Tae-Jin
    • Journal of the Korea Organic Resources Recycling Association
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    • v.19 no.3
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    • pp.35-43
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    • 2011
  • In this study, anaerobic biological decomposition were attempted after solubilization treatment of sewage sludge with the complex pre-treatment (acid/base treatment with ultrasonic radiation). Solubilization ratios were compared for ultrasonic treatment at acid or base condition. Solubilization effect of the complex pre-treatment was more effective at higher pH. Biological decomposition of complex pre-treated sludge was faster than non treated (raw) sludge, showing 10 times higher total gas production. Biological digestion of the sludge shows more biogas production. B/A ratio. which indicates hydrogen production potential, was 50% higher with complex pre-treated sludge than raw sludge but lactic acid or propionic acid were also detected during anaerobic decomposition process.