• Title/Summary/Keyword: Power Plant Fault Diagnosis

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Implementation of an 1/O Card Fault Diagnosis System In Power Plant Simulator (발전소 사뮬레이터 I/O 카드 레벨 고장 진단 시스템의 구현)

  • Byun, S.H.;Ma, B.R.
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.3192-3194
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    • 2000
  • Many I/o cards such as AOCs, DICs, DOCs and ROCs are used to deal with I&C instruments of control panel in full-scope power plant simulator. To help the maintenance of I/O cards, an I/o card fault diagnosis system is implemented in this paper. The implemented fault diagnosis system has the automatic fault diagnosis function and manual card test function for fault diagnosis. Finally, the test result using I/O cards shows the validity of the implemented fault diagnosis system.

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RNN-based integrated system for real-time sensor fault detection and fault-informed accident diagnosis in nuclear power plant accidents

  • Jeonghun Choi;Seung Jun Lee
    • Nuclear Engineering and Technology
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    • v.55 no.3
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    • pp.814-826
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    • 2023
  • Sensor faults in nuclear power plant instrumentation have the potential to spread negative effects from wrong signals that can cause an accident misdiagnosis by plant operators. To detect sensor faults and make accurate accident diagnoses, prior studies have developed a supervised learning-based sensor fault detection model and an accident diagnosis model with faulty sensor isolation. Even though the developed neural network models demonstrated satisfactory performance, their diagnosis performance should be reevaluated considering real-time connection. When operating in real-time, the diagnosis model is expected to indiscriminately accept fault data before receiving delayed fault information transferred from the previous fault detection model. The uncertainty of neural networks can also have a significant impact following the sensor fault features. In the present work, a pilot study was conducted to connect two models and observe actual outcomes from a real-time application with an integrated system. While the initial results showed an overall successful diagnosis, some issues were observed. To recover the diagnosis performance degradations, additive logics were applied to minimize the diagnosis failures that were not observed in the previous validations of the separate models. The results of a case study were then analyzed in terms of the real-time diagnosis outputs that plant operators would actually face in an emergency situation.

Power Plant Fault Monitoring and Diagnosis based on Disturbance Interrelation Analysis Graph (교란들의 인과관계구현 데이터구조에 기초한 발전소의 고장감시 및 고장진단에 관한 연구)

  • Lee, Seung-Cheol;Lee, Sun-Gyo
    • The Transactions of the Korean Institute of Electrical Engineers D
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    • v.51 no.9
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    • pp.413-422
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    • 2002
  • In a power plant, disturbance detection and diagnosis are massive and complex problems. Once a disturbance occurs, it can be either persistent, self cleared, cleared by the automatic controllers or propagated into another disturbance until it subsides in a new equilibrium or a stable state. In addition to the Physical complexity of the power plant structure itself, these dynamic behaviors of the disturbances further complicate the fault monitoring and diagnosis tasks. A data structure called a disturbance interrelation analysis graph(DIAG) is proposed in this paper, trying to capture, organize and better utilize the vast and interrelated knowledge required for power plant disturbance detection and diagnosis. The DIAG is a multi-layer directed AND/OR graph composed of 4 layers. Each layer includes vertices that represent components, disturbances, conditions and sensors respectively With the implementation of the DIAG, disturbances and their relationships can be conveniently represented and traced with modularized operations. All the cascaded disturbances following an initial triggering disturbance can be diagnosed in the context of that initial disturbance instead of diagnosing each of them as an individual disturbance. DIAG is applied to a typical cooling water system of a thermal power plant and its effectiveness is also demonstrated.

SEMISUPERVISED CLASSIFICATION FOR FAULT DIAGNOSIS IN NUCLEAR POWER PLANTS

  • MA, JIANPING;JIANG, JIN
    • Nuclear Engineering and Technology
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    • v.47 no.2
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    • pp.176-186
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    • 2015
  • Pattern classifications have become important tools for fault diagnosis in nuclear power plants (NPP). However, it is often difficult to obtain training data under fault conditions to train a supervised classification model. By contrast, normal plant operating data can be easily made available through increased deployment of supervisory, control, and data acquisition systems. Such data can also be used to train classification models to improve the performance of fault diagnosis scheme. In this paper, a fault diagnosis scheme based on semisupervised classification (SSC) scheme is developed. In this scheme, new measurements collected from the plant are integrated with data observed under fault conditions to train the SSC models. The trained models are subsequently applied to new measurements for fault diagnosis. In comparison with supervised classifiers, the proposed scheme requires significantly fewer data collected under fault conditions to train the classifier. The developed scheme has been validated using different fault scenarios on a desktop NPP simulator as well as on a physical NPP simulator using a graph-based SSC algorithm. All the considered faults have been successfully diagnosed. The results have demonstrated that SSC is a promising tool for fault diagnosis in NPPs.

Fault Diagnosis Method based on Feature Residual Values for Industrial Rotor Machines

  • Kim, Donghwan;Kim, Younhwan;Jung, Joon-Ha;Sohn, Seokman
    • KEPCO Journal on Electric Power and Energy
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    • v.4 no.2
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    • pp.89-99
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    • 2018
  • Downtime and malfunction of industrial rotor machines represents a crucial cost burden and productivity loss. Fault diagnosis of this equipment has recently been carried out to detect their fault(s) and cause(s) by using fault classification methods. However, these methods are of limited use in detecting rotor faults because of their hypersensitivity to unexpected and different equipment conditions individually. These limitations tend to affect the accuracy of fault classification since fault-related features calculated from vibration signal are moved to other regions or changed. To improve the limited diagnosis accuracy of existing methods, we propose a new approach for fault diagnosis of rotor machines based on the model generated by supervised learning. Our work is based on feature residual values from vibration signals as fault indices. Our diagnostic model is a robust and flexible process that, once learned from historical data only one time, allows it to apply to different target systems without optimization of algorithms. The performance of the proposed method was evaluated by comparing its results with conventional methods for fault diagnosis of rotor machines. The experimental results show that the proposed method can be used to achieve better fault diagnosis, even when applied to systems with different normal-state signals, scales, and structures, without tuning or the use of a complementary algorithm. The effectiveness of the method was assessed by simulation using various rotor machine models.

Development of fault diagnosis fuzzy expert system for advanced control system (고급 분산 제어 시스템을 위한 고장 진단 퍼지 전문가 시스템의 개발)

  • 변승현;박세화;허윤기;서창준;이재혁;김병국;박동조;변증남
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.959-964
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    • 1993
  • We developed fault diagnosis fuzzy expert system for ACS(Advanced Control System). ACS is a DCS(Distributed Control System) with advanced control algorithm fault tolerance capabilities, fault diagnosis functions, and so on. Fuzzy expert system developed for an ACS in this paper gives an operator alarm signal depending on the state of process value and manipulated value, and the cause of alarm in real time. Simple experiment result with several rules for the-fault-diagnosis of drum level loop in Seoul-Power-Plant.

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A Study on Fault Diagnosis Algorithm for Rotary Machine using Data Mining Method and Empirical Mode Decomposition (데이터 마이닝 기법 및 경험적 모드 분해법을 이용한 회전체 이상 진단 알고리즘 개발에 관한 연구)

  • Yun, Sang-hwan;Park, Byeong-hui;Lee, Changwoo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.4
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    • pp.23-29
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    • 2016
  • Rotary machine is major equipment in industry. The rotary machine is applied for a machine tool, ship, vehicle, power plant, and so on. But a spindle fault increase product's expense and decrease quality of a workpiece in machine tool. A turbine in power plant is directly connected to human safety. National crisis could be happened by stopping of rotary machine in nuclear plant. Therefore, it is very important to know rotary machine condition in industry field. This study mentioned fault diagnosis algorithm with statistical parameter and empirical mode decomposition. Vibration locations can be found by analyze kurtosis of data from triaxial axis. Support vector of data determine threshold using hyperplane with fault location. Empirical mode decomposition is used to find fault caused by intrinsic mode. This paper suggested algorithm to find direction and causes from generated fault.

Real-Time Diagnosis of Incipient Multiple Faults with Application for Kori Nuclear Power Plant (초기 다중고장 실시간 진단기법 개발 및 고리원전 적용)

  • Chung, Hak-Yeong;Zeungnam Bien
    • Nuclear Engineering and Technology
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    • v.27 no.5
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    • pp.670-686
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    • 1995
  • This paper provides an improvement on our previous study [1] for multi-fault diagnosis in real time in large-scale systems. In the method, fault propagation probability(FPP) and fault propagation time(FPT) in a fuzzy sense are additively used to describe the fault propagation model(FPM) in more practical manner. A modified fault diagnosis procedure is also given. This method is applied for diagnosis of the primary system in the Kori nuclear power plant unit 2 under a transient condition in case of unit value of FPP on each branch of the FPM.

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The study on the fault diagnosis expert system of dynamic system : a servey (대규모 dynamic 전력계통의 고장진단 expert system에 관한 연구)

  • 허성광;정학영
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.579-583
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    • 1988
  • As the power facilities grow up, the optimal operation and the best maintenance of power plant can not be overestimated too much, which can enhance the plant availability and reliability much further. In this respect, fault diagnosis methodologies of dynamic system which is time-varing and strongly nonlinear have been studied. On of them is to use algorithm which is based on time-invariant, linear system, but this is not so nice a method for applying to power Plant. Therefore, the study on other techniques using Artificial Intelligence (AI) is under way. In this paper, the existing ways of fault detection are surveyed and their problems are also discussed.

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Research on diagnosis method of centrifugal pump rotor faults based on IPSO-VMD and RVM

  • Liang Dong ;Zeyu Chen;Runan Hua;Siyuan Hu ;Chuanhan Fan ;xingxin Xiao
    • Nuclear Engineering and Technology
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    • v.55 no.3
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    • pp.827-838
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    • 2023
  • Centrifugal pump is a key part of nuclear power plant systems, and its health status is critical to the safety and reliability of nuclear power plants. Therefore, fault diagnosis is required for centrifugal pump. Traditional fault diagnosis methods have difficulty extracting fault features from nonlinear and non-stationary signals, resulting in low diagnostic accuracy. In this paper, a new fault diagnosis method is proposed based on the improved particle swarm optimization (IPSO) algorithm-based variational modal decomposition (VMD) and relevance vector machine (RVM). Firstly, a simulation test bench for rotor faults is built, in which vibration displacement signals of the rotor are also collected by eddy current sensors. Then, the improved particle swarm algorithm is used to optimize the VMD to achieve adaptive decomposition of vibration displacement signals. Meanwhile, a screening criterion based on the minimum Kullback-Leibler (K-L) divergence value is established to extract the primary intrinsic modal function (IMF) component. Eventually, the factors are obtained from the primary IMF component to form a fault feature vector, and fault patterns are recognized using the RVM model. The results show that the extraction of the fault information and fault diagnosis classification have been improved, and the average accuracy could reach 97.87%.