• 제목/요약/키워드: Powder pressing

검색결과 388건 처리시간 0.031초

금속분말 성형체의 크리프 치밀화 거동 (Creep Densification of Metal Powder Compacts)

  • 송민철;김홍기;김기태
    • 대한기계학회논문집A
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    • 제20권3호
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    • pp.816-824
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    • 1996
  • The densification behaviors of copper powder under high temperature processing were investigated. Experimental data were obtained for copper powder under hot isostatic pressing, hot pressing and uniaxial compression. Finite element calculations from the constitutive models by McMeeking and co-workers were compared with the experimental data, The agreements between experimental data and theoretical calculations are reasonably good when hydrostatic stress is dominant, but not as good then deviatoric stress increases.

열간 등가압 소결에 의한 Ti-6Al-4V 분말의 치밀화 거동 (Densification Behavior of Ti-6Al-4V Power Compacts by Hot Isostatic Pressing)

  • 양훈철;김기태
    • 대한기계학회논문집A
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    • 제24권2호
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    • pp.394-402
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    • 2000
  • Densification behavior of titanium alloy powder was investigated under hot isostatic pressing at various pressures and temperatures. Uniaxial creep responses of a dense specimen were also obtained at high temperatures. The densification model of Abouaf and co-workers was implemented into a Finite element program (ABAQUS) to compare with experimental data for titanium alloy powder. The agreements between finite element calculations and experimental data for deformation and densification of titanium alloy powder were good during hot isostatic pressing.

(Bi,Pb)SrCaCuO System에서 분말 소결 및 2차 성형의 영향 (Effects of Powder Sintering and 2nd, Pressing in (Bi,Pb)SrCaCuO System)

  • 조한대;장경옥;박용필;이경섭;이준웅
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1992년도 하계학술대회 논문집 B
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    • pp.740-743
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    • 1992
  • Effects of powder sintering and 2nd, pressing on the superconducting characteristics in the (Bi,Pb)SrCaCuO system have been studied. The sample prepared by the powder sintering process had a porous microstructure with a $T_c$ below 77 K, while the sample prepared by 2nd. pressing process had highly oriented microstructure with a $T_c$ above 100 K. The critical current density($J_c$) was relatively improved in the sample prepared by the 2nd. pressing process. But the value of $J_c$ is cosiderably low in practical use.

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Capsule Free Hot Isostatic Pressing of Ceria-Doped Tetragonal Zirconia Powder Crystallized in Supercritical Methanol

  • Shu Yin;Satoshi Uehida;Yoshinobu Fujishiro;Mamoru Ohmori;Tsugio Sato
    • The Korean Journal of Ceramics
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    • 제5권1호
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    • pp.73-77
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    • 1999
  • Capsule free hot isostatic pressing (HIPing) of 12 mol% $CeO_2-88 mo% ZrO_2 (12CeO_2-88ZrO_2)$ powder was conducted at 1100~$1200^{\circ}C$ using the powder crystallized in supercritical methanol followed by supercritical drying. Porous $12CeO_2-88ZrO_2$ ceramics with ~35% open porosity, micropore diameter of ~23 nm and a narrow pore size distribution were fabricated by capsule free hot isostatic pressing at $1100^{\circ}C$. The porosity increased with decrease in HIPing temperature and was accompanied by a steady decrease in fracture strength.

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급속응고 Al-20 wt% Si 합금분말 압출재의 ECAP (Equal Channel Angular Pressing of Rapidly Solidified Al-20 wt % Si Alloy Powder Extrudates)

  • 윤승채;홍순직;서민홍;팜쾅;김형섭
    • 한국분말재료학회지
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    • 제11권2호
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    • pp.97-104
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    • 2004
  • In this paper processing and mechanical properties of Al-20 wt% Si alloy was studied. A bulk form of Al-20Si alloy was prepared by gas atomizing powders having the powder size of 106-145 ${\mu}m$ and powder extrusion. The powder extrudate was subsequently equal channel angular pressed up to 8 passes in order to refine grain and Si particle. The microstructure of the gas atomized powders, powder extrudates and equal channel angular pressed samples were investigated using a scanning electron microscope and X-ray diffraction. The mechanical properties of the bulk sample were measured by compressive tests and a micro Victors hardness test. Equal channel angular pressing was found to be effective in matrix grain and Si particle refinement, which enhanced the strength and hardness of the Al-2OSi alloy without deteriorating ductility in the range of experimental strain of 30%.

분말 ECAP 공정 시 치밀화의 유한요소해석 (Finite Element Analysis of Densification Behavior during Equal Channel Angular Pressing Process of Powders)

  • 윤승채;팜쾅;천병선;이홍로;김형섭
    • 한국분말재료학회지
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    • 제13권6호
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    • pp.415-420
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    • 2006
  • Nanostructured metallic materials are synthesized by bottom-up processing which starts with powders for assembling bulk materials or top-down processing starting with a bulk solid. A representative bottom-up and top-down paths for bulk nanostructured/ultrafine grained metallic materials are powder consolidation and severe plastic deformation (SPD) methods, respectively. In this study, the bottom-up powder and top-down SPD approaches were combined in order to achieve both full density and grain refinement without grain growth, which were considered as a bottle neck of the bottom-up method using conventional powder metallurgy of compaction and sintering. For the powder consolidation, equal channel angular pressing (ECAP), one of the most promising method in SPD, was used. The ECAP processing associated with stress developments was investigated. ECAP for powder consolidation were numerically analyzed using the finite element method (FEM) in conjunction with pressure and shear stress.

분말 ECAP 공정에 미치는 금형 모서리각 효과에 대한 유한요소해석 (Finite Element Analysis on the Effect of Die Corner Angle in Equal Channel Angular Pressing Process of Powders)

  • 윤승채;복천희;팜쾅;김형섭
    • 한국분말재료학회지
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    • 제14권1호
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    • pp.26-31
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    • 2007
  • Manufacturing bulk nanostructured materials with least grain growth from initial powders is challenging because of the bottle neck of bottom-up methods using the conventional powder metallurgy of compaction and sintering. In this study, bottom-up type powder metallurgy processing and top-down type SPD (Severe Plastic Deformation) approaches were combined in order to achieve both real density and grain refinement of metallic powders. ECAP (Equal Channel Angular Pressing), one of the most promising processes in SPD, was used for the powder consolidation method. For understanding the ECAP process, investigating the powder density as well as internal stress, strain distribution is crucial. We investigated the consolidation and plastic deformation of the metallic powders during ECAP using the finite element simulations. Almost independent behavior of powder densification in the entry channel and shear deformation in the main deformation zone was found by the finite element method. Effects of processing parameters on densification and density distributions were investigated.

ECAP 공정을 이용한 분말의 치밀화 (Powder Densification Using Equal Channel Angular Pressing)

  • 윤승채;서민홍;홍순익;김형섭
    • 한국분말재료학회지
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    • 제13권2호
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    • pp.124-128
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    • 2006
  • In recent years, equal channel angular pressing (ECAP) has been the subject of intensive study due to its capability of producing fully dense samples having a ultrafine grain size. In this paper, the ECAP process was applied to metallic powders in order to achieve both powder consolidation and grain refinement. In the ECAP process for solid and powder metals, knowledge of the internal stress, strain and strain rate distribution is fundamental to the determination of the optimum process conditions for a given material. The properties of the ECAP processed solid and powder materials are strongly dependent on the shear plastic deformation behavior during ECAP, which is controlled mainly by die geometry, material properties, and process conditions. In this study, we investigated the consolidation, plastic deformation and microstructure evolution behaviour of the powder compact during ECAP.

태양전지급 폴리실리콘 성형체 제작을 위한 CIP법의 활용 (Application of cold isostatic pressing method for fabrication of SoG-Si powder compacts)

  • 이호문;신제식;문병문;권기환;김기영
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 춘계학술대회 논문집
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    • pp.126-129
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    • 2009
  • In this study, it was aimed to develop the re-use technology of ultra-fine silicon powders, by-products during the current production process of high purity poly-Si feedstock. For this goal, the compacts of the silicon powders were tried to fabricate by CIP (Cold Isostatic Pressing) method using silicon rubber mold without chemical binder materials. The density ratio of the silicon powder compacts reached 74%. In order to simulate the actual handling and charging conditions of feedstock material in casting process, a shaking test was carried out and mass loss measured. Finally, the silicon powder compacts were melted using a cold crucible induction melting method and the purity assessment was conducted by Hall effect measurement.

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등통로각압축이 결합된 압출 공정에 의한 알루미늄 분말의 치밀화 거동 (Analysis of Aluminum Powder Densification by Continuous Front Extrusion-Equal Channel Angular Pressing)

  • 윤승채;김형섭
    • 한국분말재료학회지
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    • 제15권3호
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    • pp.204-209
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    • 2008
  • Aluminum alloys are not only lightweight materials, but also have excellent thermal conductivity, electrical conductivity and workability, hence, they are widely used in industry. It is important to control and enhance the densification behavior of metal powders of aluminum. Investigation on the extrusion processing combined with equal channel angular pressing for densification of aluminum powders was performed in order to develop a continuous production process. The continuous processing achieved high effective strain and full relative density at $200^{\circ}C$. Optimum processing conditions were suggested for good mechanical properties. The results of this simulation helped to understand the distribution of relative density and effective strain.