DOI QR코드

DOI QR Code

Finite Element Analysis on the Effect of Die Corner Angle in Equal Channel Angular Pressing Process of Powders

분말 ECAP 공정에 미치는 금형 모서리각 효과에 대한 유한요소해석

  • Yoon, Seung-Chae (Department of Nano Materials Engineering, Chungnam National University) ;
  • Bok, Cheon-Hee (Department of Nano Materials Engineering, Chungnam National University) ;
  • Quang, Pham (Department of Nano Materials Engineering, Chungnam National University) ;
  • Kim, Hyoung-Seop (Department of Nano Materials Engineering, Chungnam National University)
  • 윤승채 (충남대학교 나노공학부) ;
  • 복천희 (충남대학교 나노공학부) ;
  • 팜쾅 (충남대학교 나노공학부) ;
  • 김형섭 (충남대학교 나노공학부)
  • Published : 2007.02.28

Abstract

Manufacturing bulk nanostructured materials with least grain growth from initial powders is challenging because of the bottle neck of bottom-up methods using the conventional powder metallurgy of compaction and sintering. In this study, bottom-up type powder metallurgy processing and top-down type SPD (Severe Plastic Deformation) approaches were combined in order to achieve both real density and grain refinement of metallic powders. ECAP (Equal Channel Angular Pressing), one of the most promising processes in SPD, was used for the powder consolidation method. For understanding the ECAP process, investigating the powder density as well as internal stress, strain distribution is crucial. We investigated the consolidation and plastic deformation of the metallic powders during ECAP using the finite element simulations. Almost independent behavior of powder densification in the entry channel and shear deformation in the main deformation zone was found by the finite element method. Effects of processing parameters on densification and density distributions were investigated.

Keywords

References

  1. R.W. Siegel and B. Kear: Applications: Consolidated Nanostructures, Nanotechnology Research Directions, IWGN, (1999) 97
  2. R.Z. Valiev, R.K. Islamgaliev and I.V. Alexandrov: Prog. Mater. Sci., 45 (2000) 103 https://doi.org/10.1016/S0079-6425(99)00007-9
  3. R. Z. Valiev and I. V. Alexandrov: Ann. Chim. Sci. Mat., 27 (2002) 3 https://doi.org/10.1016/S0151-9107(02)80002-2
  4. R. Z. Valiev: Mater. Sci. Eng. A, 234 (1997) 59 https://doi.org/10.1016/S0921-5093(97)00183-4
  5. H. S. Kim and Y. Estrin: Acta Mater., 53 (2005) 765 https://doi.org/10.1016/j.actamat.2004.10.028
  6. H. S. Kim: Mater. Sci. Forum, 534-543 (2007) 2816
  7. D. H. Shin, J. J. Park, S. Y. Chang, Y. K. Lee and K. T. Park: ISIC Int., 42 (2002) 1490 https://doi.org/10.2355/isijinternational.42.1490
  8. S. C. Yoon, S. J. Hong, M. H. Seo, Y. G. Jeong and H. S.Kim: J. Kor. Powder Metall. Inst., 11 (2004) 233 (Korean) https://doi.org/10.4150/KPMI.2004.11.3.233
  9. S. C. Yoon and H. S. Kim: Mater. Sci. Forum, 503-504 (2006) 221 https://doi.org/10.4028/www.scientific.net/MSF.503-504.221
  10. J. Robertson, J. T. Im, I. Karaman, K. T. Hartwig and I. E. Anderson: J. Non-Cryst. Solids, 317 (2003) 144 https://doi.org/10.1016/S0022-3093(02)01995-6
  11. H. S. Kim, M. H. Seo and S. I. Hong: Mater. Sci. Eng. A, 291 (2001) 86 https://doi.org/10.1016/S0921-5093(00)00970-9
  12. H. S. Kim, S. I. Hong and M. H. Seo: J. Mater. Res., 16 (2001) 856 https://doi.org/10.1557/JMR.2001.0113
  13. H. S. Kim: Mater. Trans., 42 (2002) 536 https://doi.org/10.2320/matertrans.42.536
  14. H. S. Kim: Mater. Sci. Eng. A, 315 (2001) 122 https://doi.org/10.1016/S0921-5093(01)01188-1
  15. B. S. Moon, H. S. Kim and S. I. Hong: Scripta Mater., 46 (2002) 131 https://doi.org/10.1016/S1359-6462(01)01209-X
  16. V. M. Segal: Mater. Sci. Eng., A 197 (1995) 157 https://doi.org/10.1016/0921-5093(95)09705-8
  17. Y. Iwahashi, J. Wang, Z. Horita M. Nemoto and T. G. Langdon: Scripta Mater., 35 (1996) 143 https://doi.org/10.1016/1359-6462(96)00107-8
  18. S. Shima and M. Oyane: Int. J. Mech. Sci., 18 (1976) 285 https://doi.org/10.1016/0020-7403(76)90030-8
  19. Y. Estrin, L. S. Toth, A. Molinari and Y. Brechet: Acta Mater., 46 (1998) 5509 https://doi.org/10.1016/S1359-6454(98)00196-7
  20. S. C. Yoon, H. S. Kim and C. K. Lee: J. Kor. Powder Metall. Inst., 11 (2004) 241 (Korean)
  21. S. C. Yoon, M. H. Seo and H. S. Kim: Scripta Mater., 55 (2006) 159 https://doi.org/10.1016/j.scriptamat.2006.03.046

Cited by

  1. Finite element analysis of the bending behavior of a workpiece in equal channel angular pressing vol.15, pp.2, 2009, https://doi.org/10.1007/s12540-009-0215-4