• 제목/요약/키워드: Powder pressing

검색결과 389건 처리시간 0.026초

Ni-22Cr-18Fe-9Mo계 ODS 합금의 미세조직 및 고온인장 특성 평가 (Microstructural Evaluation and High Temperature Mechanical Properties of Ni-22Cr-18Fe-9Mo ODS Alloy)

  • 정석환;강석훈;한창희;김태규;김도향;장진성
    • 한국분말재료학회지
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    • 제18권5호
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    • pp.456-462
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    • 2011
  • Yttrium oxide is one of the most thermo-dynamically stable materials, so that it is generally used as a dispersoid in many kinds of dispersion strengthed alloys. In this study, a nickel-base superalloy is strengthened by dispersion of yttrium oxide particles. Elemental powders with the composition of Ni-22Cr-18Fe-9Mo were mechanically alloyed(M.A.) with 0.6 wt% $Y_2O_3$. The MA powders were then HIP(hot isotactic press)ed and hot rolled. Most oxide particles in Ni-22Cr-18Fe-9Mo base ODS alloy were found to be Y-Ti-O type. The oxide particles were uniformly dispersed in the matrix and also on the grain boundaries. Tensile test results show that the yield strength and ultimate tensile strength of ODS alloy specimens were 1.2~1.7 times higher than those of the conventional $Hastelloy^{TM}$ X(R), which has the same chemical compositions with ODS alloy specimens except the oxide particles.

분말 3D 프린팅된 Ti-6Al-4V 합금의 피로특성에 미치는 후열처리의 영향 (Effect of post heat treatment on fatigue properties of EBM 3D-printed Ti-6Al-4V alloy)

  • 최영신;장지훈;김건희;이창우;김휘준;이동근
    • 한국분말재료학회지
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    • 제25권4호
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    • pp.340-345
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    • 2018
  • Additive manufacturing by electron beam melting is an affordable process for fabricating near net shaped parts of titanium and its alloys. 3D additive-manufactured parts have various kinds of voids, lack of fusion, etc., and they may affect crack initiation and propagation. Post process is necessary to eliminate or minimize these defects. Hot isostatic pressing (HIP) is the main method, which is expensive. The objective of this paper is to achieve an optimum and simple post heat treatment process without the HIP process. Various post heat treatments are conducted for the 3D-printed Ti-6Al-4V specimen below and above the beta transus temperature ($996^{\circ}C$). The as-fabricated EBM Ti-6Al-4V alloy has an ${\alpha}^{\prime}$-martensite structure and transforms into the ${\alpha}+{\beta}$ duplex phase during the post heat treatment. The fatigue strength of the as-fabricated specimen is 400 MPa. The post heat treatment at $1000^{\circ}C/30min/AC$ increases the fatigue strength to 420 MPa. By post heat treatment, the interior pore size and the pore volume fraction are reduced and this can increase the fatigue limit.

페라이트/마르텐사이트계 산화물분산강화강의 미세조직 및 샤르피 충격특성에 미치는 코발트 함량의 영향 (Effect of Cobalt Contents on the Microstructure and Charpy Impact Properties of Ferritic/martensitic Oxide Dispersion Strengthened Steel)

  • 권대현;노상훈;이정구
    • 한국분말재료학회지
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    • 제27권4호
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    • pp.311-317
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    • 2020
  • In this study, the effects of Co content on the microstructure and Charpy impact properties of Fe-Cr-W ferritic/martensitic oxide dispersion strengthened (F/M ODS) steels are investigated. F/M ODS steels with 0-5 wt% Co are fabricated by mechanical alloying, followed by hot isostatic pressing, hot-rolling, and normalizing/tempering heat treatment. All the steels commonly exhibit two-phase microstructures consisting of ferrite and tempered martensite. The volume fraction of ferrite increases with the increase in the Co content, since the Co element considerably lowers the hardenability of the F/M ODS steel. Despite the lowest volume fraction of tempered martensite, the F/M ODS steel with 5 wt% Co shows the highest micro-Vickers hardness, owing to the solid solution-hardening effect of the alloyed Co. The high hardness of the steel improves the resistance to fracture initiation, thereby resulting in the enhanced fracture initiation energy in a Charpy impact test at - 40℃. Furthermore, the addition of Co suppresses the formation of coarse oxide inclusions in the F/M ODS steel, while simultaneously providing a high resistance to fracture propagation. Owing to these combined effects of Co, the Charpy impact energy of the F/M ODS steel increases gradually with the increase in the Co content.

반응성 스프레이방법으로 제작한 티타늄 알루미나이드/탄화물 복합박막의 미세조직과 경도 (Microstructure and Hardness of Titanium Aluminide/Carbide Composite Coatings Prepared by Reactive Spray Method)

  • 한창석;진성윤
    • 한국재료학회지
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    • 제30권7호
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    • pp.350-358
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    • 2020
  • A variety of composite powders having different aluminum and carbon contents are prepared using various organic solvents having different amounts of carbon atoms in unit volume as ball milling agents for titanium and aluminum ball milling. The effects of substrate temperature and post-heat treatment on the texture and hardness of the coating are investigated by spraying with this reduced pressure plasma spray. The aluminum part of the composite powder evaporates during spraying, so that the film aluminum content is 30.9 mass%~37.4 mass% and the carbon content is 0.64 mass%~1.69 mass%. The main constituent phase of the coating formed on the water-cooled substrate is a non-planar α2 phase, obtained by supersaturated carbon regardless of the alloy composition. When these films are heat-treated at 1123 K, the main constituent phase becomes γ phase, and fine Ti2AlC precipitates to increase the film hardness. However, when heat treatment is performed at a higher temperature, the hardness is lowered. The main constitutional phase of the coating formed on the preheated substrate is an equilibrium gamma phase, and fine Ti2AlC precipitates. The hardness of this coating is much higher than the hardness of the coating in the sprayed state formed on the water-cooled substrate. When hot pressing is applied to the coating, the porosity decreases but hardness also decreases because Ti2AlC grows. The amount of Ti2AlC in the hot-pressed film is 4.9 vol% to 15.3 vol%, depending on the carbon content of the film.

반응성 밀링에 의해 제조된 Cr2O3 분산강화형 Cu 합금의 미세조직과 입자조대화 (The Microstructure and Coarsening Behavior of Cr2O3 Dispersoid in ODS Cu Produced by Reactive Milling)

  • 박은범;황승준
    • 열처리공학회지
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    • 제31권4호
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    • pp.171-179
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    • 2018
  • Copper powder dispersed with 4 vol.% of $Cr_2O_3$ was successfully produced by a simple milling at 210 K with a mixture of $Cu_2O$, Cu and Cr elemental powders, followed by Hot Pressing (HP) at 1123 K and 50 MPa for 2h to consolidate the milled powder. The microstructure of the HPed material was characterized by standard metallographic techniques such as XRD (X-ray Diffraction), TEM and STEM-EDS. The results of STEMEDS analysis showed that the HPed materials comprised a mixture of nanocrystalline Cu matrix and $Cr_2O_3$ dispersoid with a homogeneous bimodal size distribution. The mechanical properties of the HPed materials were characterized by micro Vickers hardness test at room temperature. The thermodynamic considerations on the heat of formation, the incubation time to ignite MSR (Mechanically induced Self-sustaining Reaction), and the adiabatic temperature for the heat of displacement reaction between the oxide-metal are made for the delayed formation of $Cr_2O_3$ dispersoid in terms of MSR suppression. The results of TEM observation and hardness test indicated that the relatively large dispersoids in the HPed materials are attributed to the significant coarsening for the high temperature consolidation; this leads to the low Vickers hardness value. Based on the thermodynamic calculation for the operating processes with a limited number of parameters, the formation kinetics and coarsening of the $Cr_2O_3$ dispersoid are discussed.

인슐레이터용 알루미나의 치밀화에 미치는 MgO의 함량과 소결 온도의 영향 (Effects of the Content of MgO Additive and Sintering Temperature on the Densification of Alumina Insulator)

  • 김리주;정한결;손예지;고상기;홍현선
    • 한국분말재료학회지
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    • 제30권3호
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    • pp.249-254
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    • 2023
  • The influence of MgO addition on the densification and microstructure of alumina (Al2O3) was studied. Compacted alumina specimens were manufactured using ball-milling and one-directional pressing followed by sintering at temperatures below 1700℃. Relative density, shrinkage, hardness, and microstructure were investigated using analytical tools such as FE-SEM, EDS, and XRD. When the MgO was added up to 5.0 wt% and sintered at 1500℃ and 1600℃, the relative density exhibited an average value of 97% or more at both temperatures. The maximum density of 99.2% was with the addition of 0.5 wt% MgO at 1500℃. Meanwhile, the specimens showed significantly lower density values when sintered at 1400℃ than at 1500℃ and 1600℃ owing to the relatively low sintering temperature. The hardness and shrinkage data also showed a similar trend in the change in density, implying that the addition of approximately 0.5 wt% MgO can promote the densification of Al2O3. Studying the microstructure confirmed the uniformity of the sintered alumina. These results can be used as basic compositional data for the development of MgO-containing alumina as high-dielectric insulators.

분말압연 공정에 의한 $MgB_2$ 판재 제조 (Fabrication of $MgB_2$ Sheet by Powder Rolling Method)

  • 정국채;정태정;김태훈;안순태;박영순;김동호
    • Progress in Superconductivity
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    • 제12권2호
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    • pp.88-92
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    • 2011
  • 특수합금 등 금속분말을 이용하는 분말압연 공정을 적용하여 $MgB_2$ 판재를 제조하고 공정변수에 대한 특성을 조사하였다. 압연롤 간격 0.7 mm와 회전속도 0.7 rpm(~120 cm/min) 조건에서 두께 ~1 mm, 폭 ~100 mm, 그리고 길이 수 cm 크기의 $MgB_2$ 판재를 성공적으로 제조하였으며, 측정된 최고 밀도는 2.05 g/$cm^3$이고 이론 값 대비 약 78 %로 계산되었다. 분말압연 공정을 통해 최종 선재의 크기(특히 두께 측면에서)에 가깝게 공정을 시작할 수 있고 높은 충진 밀도를 유지할 수 있으므로 초전도 선재의 특성 향상과 더불어 생산 비용, 생산속도 측면에서도 매우 유리한 방법이 될 것이다. 또한 자기장하 $MgB_2$ 초전도 특성 향상을 위해 자속 고정점 역할을 할 다양한 도핑 물질(분말 형태 또는 액체 형태 등)을 첨가하는 공정에 있어서 도 본 분말압연 공정을 쉽게 적용될 수 있다.

솔잎분말과 생즙을 첨가한 쌀 마들렌의 항산화성과 품질 특성 (Antioxidative Activity and Quality Characteristics of Rice Madeleine Added with Pine Needle Powder and Extract)

  • 김원지;김지명;정현숙;허영란;신말식
    • 한국식품영양과학회지
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    • 제43권3호
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    • pp.446-453
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    • 2014
  • 솔잎의 기능성을 부여한 쌀가루 가공 제품을 개발하기 위하여 동결건조 한 솔잎분말과 압착에 의한 솔잎생즙을 각각 첨가하여 쌀 마들렌을 제조하였고 이화학적, 텍스쳐 및 관능평가를 실시하였으며 제품의 항산화 활성을 비교하였다. 솔잎을 첨가한 제품의 항산화 활성이 대조군에 비해 높음을 확인하였고, 같은 소재의 솔잎도 첨가되는 물질의 상태가 달라 제품의 품질에 유의적인 영향을 주었다. 마들렌의 비체적은 솔잎분말을 첨가하였을 때를 제외하고 모두 증가하였으며 텍스쳐도 유의적인 차이를 보였다. 본 연구를 통해 쌀 마들렌의 선호도는 솔잎분말 첨가 제품이 더 좋게 평가되었다. 위의 결과 솔잎의 향과 맛을 가지고 항산화 활성이 있는 솔잎 쌀 마들렌을 제조하려면 솔잎분말을 쌀가루에 대해 0.6~1.8%, 솔잎생즙 0.6% 첨가한 것이 전체적인 선호도가 높았으며 그중 솔잎향과 전체적인 맛이 높은 쌀 마들렌은 솔잎분말을 쌀가루에 대해 1.2% 첨가하는 것임을 알 수 있었다.

Effect of Additive Amount on Microstructure and Fracture Toughness of SiC-TiC Composites

  • Min-Jin Kim;Young-Wook Kim;Wonjoong Kim;Hun-Jin Lim;Duk-Ho Cho
    • The Korean Journal of Ceramics
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    • 제6권2호
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    • pp.91-95
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    • 2000
  • Powder mixtures of $\beta$-SiC-TiC in a weight ratio of 2:1 containing 5-20 wt% additives ($Al_2O_3$-$Y_2O_3$) were liquid-phase sintered at $1830^{\circ}C$ for 1h by hot-pressing and subsequently annealed at $1950^{\circ}C$ for 6h to enhance grain growth. The annealed specimens revealed a microstructure of \"in situ-toughened composite\" as a result of the $\beta$longrightarrow$\alpha$ phase transformation of SiC during annealing. The increase of the content of additives accelerated the growth of elongated $\alpha$-SiC grains with higher aspect ratio and improved fracture toughness. The fracture toughness of SiC-TiC composite containing 20 wt% additive was 6.2 MPa.$m^{1/2}$.2}$.

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간벌재로 제조된 톱밥보드의 물성(I) - 가압압력 및 열압시간의 영향 - (Properties of Sawdust Board Made from Thinned Logs( I ) - Effect of Pressure and Press Time)

  • 오승원
    • 임산에너지
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    • 제21권2호
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    • pp.10-16
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    • 2002
  • 소나무, 낙엽송 및 잣나무 간벌재를 재료로 가압압력과 열압시간을 달리하여 톱밥 보드를 제조하고, 이들이 보드의 물성에 미치는 영향을 조사하였다. 두께 팽창율과 흡수율은 열압시간이 증가함에 따라 감소하였으며, 휨강도와 경도는 열압시간이 증가함에 따라 증가하였다. 톱밥보드의 물성은 가압압력 보다 열압시간에 의해 영향을 받음을 알 수 있었고, 수종간 비교에서는 뚜렷한 경향을 발견 할 수 없었다.

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