• Title/Summary/Keyword: Powder blasting

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Study on Metal/Diamond Binary Composite Coatings by Cold Spray

  • Kim, H.J.;Jung, D.H.;Jang, J.H.;Lee, C.H.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.240-241
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    • 2006
  • Metal/diamond binary composite coatings on Al substrate without grit blasting were deposited by cold spray process with insitu powder preheating. Microstructural characterization of the as-sprayed coatings with different diamond size, strength and with/without Ti coating on diamond was carried out by OM and SEM. The assessment of basic properties such as tensile bond strength and hardness of the coatings, and the deposition efficiency was also carried out. Particular attention on the composite coatings was on the diamond fracture phenomenon during the cold spray deposition and the interface bonding between the diamond and the Fe-based metal matrix.

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Surface Smoothing of Blasted Glass Micro-Channels Using Abrasive Waterjet (워터젯을 이용한 블라스팅 유리 마이크로 채널의 표면거칠기 개선)

  • Son, Sung-Gyun;Han, Sol-Yi;Sung, In-Ha;Kim, Wook-Bae
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.37 no.12
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    • pp.1159-1165
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    • 2013
  • Powder blasting, which is an efficient micromachining method for glass, silicon, and ceramics, has a critical disadvantage in that the surface finish is poor owing to the brittle fracture of materials. Low-pressure waterjet machining can be applied to smoothen the rough surface inside the blasted structure. In this study, the surface roughness and sectional dimension of micro-channels are observed during the repetitive application of a waterjet to blasted micro-channels. The asperities and subsurface cracks created by blasting are removed by waterjet machining. Along with the surface roughness, it is found that the sectional dimension increases and the edges of the finished micro-channel become slightly round. Finally, a microfluidic chip is machined by the blasting-waterjet process and a transparent microfluidic channel is obtained efficiently.

Prediction of Blast Vibration in Quarry Using Machine Learning Models (머신러닝 모델을 이용한 석산 개발 발파진동 예측)

  • Jung, Dahee;Choi, Yosoon
    • Tunnel and Underground Space
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    • v.31 no.6
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    • pp.508-519
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    • 2021
  • In this study, a model was developed to predict the peak particle velocity (PPV) that affects people and the surrounding environment during blasting. Four machine learning models using the k-nearest neighbors (kNN), classification and regression tree (CART), support vector regression (SVR), and particle swarm optimization (PSO)-SVR algorithms were developed and compared with each other to predict the PPV. Mt. Yogmang located in Changwon-si, Gyeongsangnam-do was selected as a study area, and 1048 blasting data were acquired to train the machine learning models. The blasting data consisted of hole length, burden, spacing, maximum charge per delay, powder factor, number of holes, ratio of emulsion, monitoring distance and PPV. To evaluate the performance of the trained models, the mean absolute error (MAE), mean square error (MSE), and root mean square error (RMSE) were used. The PSO-SVR model showed superior performance with MAE, MSE and RMSE of 0.0348, 0.0021 and 0.0458, respectively. Finally, a method was proposed to predict the degree of influence on the surrounding environment using the developed machine learning models.

Tunnel Blasting Design Suited to Given Specific Charge (비장약량 맞춤형 터널발파 설계방법)

  • Choi, Byung-Hee;Ryu, Chang-Ha;Jeong, Ju-Hwan
    • Explosives and Blasting
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    • v.27 no.2
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    • pp.33-41
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    • 2009
  • Specific charge, also called powder factor, is defined as the total explosive mass in a blast divided with the total volume or weight of rock to be fragmented. It is a well-known fact that change in explosive consumption per ton or per cubic meter of rock is always a good indication of changed rock conditions. In mining, it is common to use explosive consumption per ton of ore as a measure of the blastability for rock. On the contrary, in civil engineering, it is common to use explosive consumption per cubic meter of rock. In this paper, we adopt the definition of the civil engineering because we are mainly concerned with tunnel blasting. Up to now, although various methods for tunnel blast design have been proposed, there are so many cases in which the proposed methods do not work well. These may be caused by the differences in rock conditions between countries or regions, and can give a serious technical difficulty to a contractor. But if we know the specific charge for a given rock, then the blast design can become much more easier. In this respect, we suggest an algorithm for tunnel blast design that can exactly produce the predetermined specific charge as a result of the design. The algorithm is based on the concept of assigning different fixation factors to various parts of tunnel section, and may be used in combination with the known methods of tunnel blast design.

An Evaluation of Antibacterial Titanium Surface For Dental Implant (치과용 임플란트 적용을 위한 항균력을 가진 티타늄 표면의 평가)

  • Kang, Min-Kyung;Moon, Seung-Kyun;Kim, Kyoung-Nam
    • Journal of dental hygiene science
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    • v.11 no.5
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    • pp.405-410
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    • 2011
  • The aim of this study was to evaluate antibacterial effect of Cl coated titanium. To coat the Cl on the titanium, first, the titanium was modified by blasting treatment with hydroxyapatite and alumina powder. Anodization process was completed using electrolyte solution of 0.04 M ${\beta}$-glycerol phosphate disodium salt n-hydrate, 0.4 M calcium acetate n-hydrate and 1 M NaCl on the condition of 250 voltages for 3 min. Surface morphology and elements' observation were performed with scanning electron microscopy and energy dispersive spectroscopy and surface profiler was used to analyze the surface roughness. Antibacterial effect was evaluated by film adhesion method. The anodized titanium after blasting showed dimpled surface contained the Cl. Surface average roughness of these surfaces had significantly higher compared to polished titanium. Result of antibacterial test showed that anodized titanium after blasting had an enhanced antibacterial effect compared to the polished titanium. Therefore, these results suggested that titanium contained Cl by anodization after blasting had a rough surface as well as antibacterial effect.

A study on improving the surface morphology of recycled wafer forsolar cells using micro_blaster (Micro blaster를 이용한 태양전지용 재생웨이퍼의 표면 개선에 관한 연구)

  • Lee, Youn-Ho;Jo, Jun-Hwan;Kim, Sang-Won;Kong, Dae-Young;Seo, Chang-Taeg;Cho, Chan-Seob;Lee, Jong-Hyun
    • Journal of Sensor Science and Technology
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    • v.19 no.4
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    • pp.291-296
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    • 2010
  • Recently, recycling method of waste wafer has been an area of solar cell to cut costs. Micro_blasting is one of the promising candidates for recycling of waste wafer due to their extremely simple and cost-effective process. In this paper, we attempt to explore the effect of micro_blasting and DRE(damage removal etching) process for solar cell. The optimal process conditions of micro_blasting are as follows: $10{\mu}m$ sized $Al_2O_3$ powder, jetting pressure of 400 kPa, and scan_speed of 30 cm/s. And the particles formed on micro_blasted wafer were removed by DRE precess which was performed by using HNA(HF/$HNO_3$/$CH_3COOH$) and TMAH(tetramethyl ammonium hydroxide). Structural analysis was done using a-step and the XRD patterns.

Machining of the Inject Mould for Forming the Dot Pattern of LGP of TFT-LCD (TFT-LCD의 도광판 패턴 사출성형용 금형가공)

  • 박동삼;최영현;하민수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1215-1219
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    • 2003
  • Light Guide Panel(LGP) is a key part of backlight unit(BLU) which transforms line-light of lamp to surface-light. Dot pattern is formed on the injected LGP surface by screen printing. This dot pattern is composed of several ten thousands micro dots of diameter 150-180$\mu\textrm{m}$ or so. The dot patterning by screen printing causes low productivity and low performance of TFT-LCD. This research develops the micromachining technology for LGP mould which could form micro dot pattern by injection molding, removing the existing screen printing process.

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Numerical Analysis of Concrete Lining and Rockbolt Behavior of the Tunnel Associated with Blast-induced Vibration (발파진동으로 인한 터널 콘크리트 라이닝과 록볼트 거동의 수치해석적 분석)

  • Jeon, Sang-Soo;Jang, Yang-Won
    • Journal of the Korean Society of Hazard Mitigation
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    • v.9 no.5
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    • pp.69-78
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    • 2009
  • Since the blast vibration induced by explosives of the powder possibly provide damage of the nearby structures adjacent to the tunnel, the stability of the nearby structures should be estimated. In this study, the stability of the tunnel based on the allowable peak particle velocity of the structures as well as allowable stress of the structures presented in the concrete structural design standard was estimated with respect to the stress of the concrete lining and axial force of the rockbolt during the blasting operation at the ground surface of the pre-existing tunnel. The analyses were carried out by using $FLAC^{2D}$ which is one of the programs developed based on the finite difference method. The bending compressive stress and shear stress of the concrete lining and axial force of the rockbolt were rapidly increased when the blasting operation was conducted near the tunnel.

Minimum Burning Pressure of Emulsion Explosives (에멀젼폭약의 최소연소압력에 관한 연구)

  • 이승찬;고재순;이영호
    • Explosives and Blasting
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    • v.22 no.3
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    • pp.79-84
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    • 2004
  • It is well accepted that modem emulsion explosives are intrinsically much less sensitive than traditional products such as dynamites or black powder. However, they have still been involved in a significant number of accidental explosions. In October 1975, Canadian Research, Limited's, Energetic Research Laboratory in Quebec exploded. Although explanations for the incident varied, one logical explanation was that the pump used in transporting the emulsion dead headed, thereby turning mechanical work in to frictional heating under a zero flow rate. There is a minimum pressure required for combustion(MBP) to propagate in emulsion explosives. A stable deflagration may lead to a deflagration-to-detonation transition(DDT) in emulsion explosives. Tests were also performed on sensitized sampled consisting of 6 to 21% waters as well as 1 to 11% aluminium powder. It was founded the emulsion explosives consisting of 6% waters had the lowest minimum homing pressure(MBP) of 3 bar, and the 21% waters were unable to achieve sustained homing at pressures as high as 100 bar. The aluminium contained explosives tested here displayed a MBP higher than that of without emulsion. It appears that this test may offer a firm ground for the classification of emulsion explosives in view of the regulating the hazards associated with the various process used for their manufacturing and transport.

The Application of Copper Smelting Slag as Concrete aggregate (콘크리트용 동슬래그 골재의 활용 기술)

  • Ji, Seok-Won;Seo, Chee-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.68-75
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    • 2006
  • The total production of the smelted copper reaches 450,000 tons per year, and the production of copper-related goods grows year by year owing to the extension of facilities and the development of production techniques. On the other hand, the volume of slag discharges by-produced at the time of copper smelting process is also on trend of increase. The by-produced copper smelting slag amounts to 700,000 tons a year, which is one and half times of the total smelted copper production. Accordingly nobody disagrees that comprehensive researches on how to deal with and how to reuse the accumulated smelting copper slag have to be encouraged. Even though the possible uses of the copper smelting slag have being made on various levels at present as materials for iron powder cement, sand-blasting and fire-proofing rock wool, but a considerable volume of the slag is abandoned as unnecessary by burying or piling up in careless in the open ground.

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