• 제목/요약/키워드: Porous ceramic plate

검색결과 27건 처리시간 0.026초

Fabrication Methods of Porous Ceramics and Their Applications in Advanced Engineering - Large Flat Precision Plate for Flat Display Industries

  • Matsumaru, Koji;Ishizaki, Kozo
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2009년도 춘계학술발표대회
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    • pp.3.1-3.1
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    • 2009
  • Normal sintering process of producing porous ceramics is not to sinter perfectly, i.e., stop sintering in middle-process. Our porous ceramic materials are a product of complete sintering. For example if one want to make a porous carborundum, raw carborundum powder is sintered at either lower temperatures than normal sintering temperature or shorter sintering periods than normal sintering time to obtain incompletely sintered materials, i.e., porous carborundum. This implies normally sintered porous ceramic materials can mot be used in high vacuum conditions due to dust coming out from uncompleted sintering. We could produce completely sintered porous ceramic materials. For example, we can produce porous carborundum material by using carborundum particles bonded by glassy material. The properties of this material are similar to carborundum. We could make quasi-zero thermal expansion porous material by using carborundum and particles of negative thermal expansion materials bonded by the glassy material. We apply to sinter them also by microwave to sinter quickly. We also use HIP process to introduce closed pores. We could sinter them in large size to produce $2.5m{\times}2.5m$ ceramic plate to use as a precision plate for flat display industries. This flat ceramic plate is the world largest artificial ceramic plate. Precision plates are basic importance to any advanced electronic industries. The produced precision plate has lower density, lower thermal expansivity, higher or similar damping properties added extra properties such as vacuum vise, air sliding capacity. These plates are highly recommended to use in flat display industries. We could produce also cylindrical porous ceramics materials, which can applied to precision roller for polymer film precision motion for also electronic industries.

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다공 세라믹 오일 연소기의 온도분포 및 CO, NOx 배출 특성에 관한 실험적 연구 (Experimental Study on the Temperature Distribution and CO, NOx Emission of Porous Ceramic Oil Burner)

  • 조제동;강재호;임인권
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집B
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    • pp.398-403
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    • 2000
  • Experimental study on the porous ceramic burner for oil burning has been performed. Temperature profile of the combustor and CO and NOx emission have been obtained for with and without porous ceramic plate. It is found that very uniform and high temperature region with porous ceramic plate can be realized due to high radiation emission from the plate and also obtained lower CO and soot particulate emission, when compared to the conventional burner. When this burning method is applied to conventional boiler of small heating capacity, it is found that near 6 and 7 percent increase in thermal efficiency could be obtained without a proper calibration for optimization.

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Eco-friendly Self-cooling System of Porous Onggi Ceramic Plate by Evaporation of Absorbed Water

  • Katsuki, Hiroaki;Choi, Eun-Kyong;Lee, Won-Jun;Kim, Ung-Soo;Hwang, Kwang-Taek;Cho, Woo-Seok
    • 한국세라믹학회지
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    • 제55권2호
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    • pp.153-159
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    • 2018
  • Porous ceramic plates were prepared from Onggi clay and bamboo charcoal powder at 1100 and $1200^{\circ}C$ and their porous properties and water absorption, and the cooling effect of porous plates, were investigated to produce eco-friendly porous ceramics for a self-cooling system that relies on the evaporation of absorbed water. Porous properties were dependent on the particle size of charcoal powder pore forming additive and the firing temperature; properties were also found to be dependent on the total pore volume, average pore size and porosity, which had values of $0.103-0.243cm^3/g$, 0.81 - 2.56 mm and 20.9 - 38.2%, respectively, at $1100^{\circ}C$ and $0.04-0.18cm^3/g$, 0.33 - 2.03 mm and 10.8 - 30.9%, respectively, at $1200^{\circ}C$. Cooling temperature difference of flowing air parallel to surface of porous ceramic plates fired with two kinds of charcoal powder at $1100^{\circ}C$ was $3.5-3.6^{\circ}C$ at $26^{\circ}C$ and 60% of relative humidity in a closed box. Cooling temperature difference was dependent on the number of porous plates and the distance between porous plates. A simple and eco-friendly cooling system using porous ceramic plates fired from Onggi clay and charcoal powder was proposed.

고 다공성 물질에서 열 및 물질전달 (Heat and Mass Transfer in Highly Porous Media)

  • 이금배
    • 대한기계학회논문집
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    • 제14권3호
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    • pp.685-693
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    • 1990
  • 본 연구에서는 복사열전달 효과를 알아보기 위해 에너지 방정식을 수치적으로 풀었으며, 그 결과를 열전달계수 및 온도의 항으로 나타내었다. 수치 해석적 모델의 검증을 위해 여러사람들이 물질전달과정 해석을 위해 사용한 나프타린 승화법(naphth- alene sublimation technique)을 이용하여 실험을 수행하였다. 또한 실험에 사용된 다공질체(ceramic blocks)의 침투율도 측정하였다.

평판 예혼합 세라믹 버너의 분포판 변화에 따른 연소화염특성과 안정성 분석 (Combustion Characteristic and Stability of Flat Premixed Ceramic Burner with Different Porous Baffle Plates)

  • 이재영;이필형;박창수;박봉일;황상순
    • 한국연소학회지
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    • 제14권4호
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    • pp.7-16
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    • 2009
  • Porous metal plates (Metal fiber, muti-hole metal plate) using mainly in surface burner are known to have a corrosion and durability problem under high temperature condition. In this study, premixed flat flame with perforated ceramic tile of more durable cordierite material was examined with respect to combustion stability and emission. The flat premixed ceramic burner consists of perforated ceramic tile and various type of baffle plates to form stable surface flame. The results show that most stable flat flame is generated using baffle plate with open ratio of 0.193. In downward flat flame mode which is widely used in condensing boiler, CO is measured below 50ppm from equivalence ratio 0.755 to 0.765 and $NO_X$ is measured below 12ppm from equivalence ratio 0.75 to 0.79. It is also found that the range of blue flame in flame stability curve becomes wider with increasing heat capacity.

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실리콘과 카본을 이용한 다공질 탄화규소의 제조와 기계적 특성 (Fabrication and Mechanical Properties of Porous Silicon Carbide Ceramics from Silicon and Carbon Mixture)

  • 김종찬;이은주;김득중
    • 한국세라믹학회지
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    • 제50권6호
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    • pp.429-433
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    • 2013
  • Silicon, carbon, and B4C powders were used as raw materials for the fabrication of porous SiC. ${\beta}$-SiC was synthesized at $1500^{\circ}C$ in an Ar atmosphere from a silicon and carbon mixture. The synthesized powders were pressed into disk shapes and then heated at $2100^{\circ}C$. ${\beta}$-SiC particles transformed to ${\alpha}$-SiC at over $1900^{\circ}C$, and rapid grain growth of ${\alpha}$-SiC subsequently occurred and a porous structure with elongated plate-type grains was formed. The mechanism of this rapid grain growth is thought to be an evaporation-condensation reaction. The mechanical properties of the fabricated porous SiC were investigated and discussed.

Reference Electrode for Monitoring Cathodic Protection Potential

  • Panossian, Z.;Abud, S.E.
    • Corrosion Science and Technology
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    • 제16권5호
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    • pp.227-234
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    • 2017
  • Reference electrodes are generally implemented for the purpose of monitoring the cathodic protection potentials of buried or immersed metallic structures. In the market, many types of reference electrodes are available for this purpose, such as saturated calomel, silver/silver chloride and copper/copper sulfate. These electrodes contain a porous ceramic junction plate situated in the cylindrical body bottom to permit ionic flux between the internal electrolyte (of the reference electrode) and the external electrolyte. In this work, the copper/copper sulfate reference electrode was modified by replacing the porous ceramic junction plate for a metallic platinum wire. The main purpose of this modification was to avoid the ion copper transport from coming from the inner reference electrode solution into the surrounding electrolyte, and to mitigate the copper plating on the coupon surfaces. Lab tests were performed in order to compare the performance of the two mentioned reference electrodes. We verified that the experimental errors associated with the measurements conducted with developed reference electrode would be negligible, as the platinum surface area exposed to the surrounding electrolyte and/or to the reference electrolyte are maintained as small as possible.

열가소성 고분자를 이용한 다공질 알루미나의 제조 (Fabrication of Porous Al2O3 Ceramics Using Thermoplastic Polymer)

  • 이상진;김해두
    • 한국세라믹학회지
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    • 제41권7호
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    • pp.513-517
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    • 2004
  • 기공크기와 형태를 제어하여 열전도도 이방성을 나타내기 위해 판상의 기공이 배향된 다공질 알루미나 소결체의 제조방법을 연구하였다. 속이 가스로 차있는 열가소성 고분자 microsphere를 알루미나 분말과 혼합한 후 일축 가압 열변형 방법을 이용하여 15 MPa의 압력으로 가압한 상태에서 20$0^{\circ}C$까지 승온하여 microsphere를 판상으로 변형시킨 후, 1,00$0^{\circ}C$에서 1시간동안 소결하였다. Microsphere의 함량이 10wt%인 경우 45.3%의 기공율을 나타내었으며, 44 MPa의 꺾임강도 값을 나타내었다. 미세구조를 살펴본 결과 판상기공이 압축방향과 수직방향으로 배향되었으며, 열전도도를 측정한 결과 압축방향으로 3.803 W/mK, 측면방향으로는 7.818 W/mK로서 두 값의 비는 2 이상이었다.

Neutral surface-based static and free vibration analysis of functionally graded porous plates

  • J.R. Cho
    • Steel and Composite Structures
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    • 제49권4호
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    • pp.431-440
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    • 2023
  • The functionally graded (FG) porous plates are usually characterized by the non-symmetric elastic modulus distribution through the thickness so that the plate neutral surface does not coincide with the mid-surface. Nevertheless, the conventional analysis models were mostly based on the plate mid-surface so that the accuracy of resulting numerical results is questionable. In this context, this paper presents the neutral surface-based static and free vibration analysis of FG porous plates and investigates the differences between the mid- and neutral surface-based analysis models. The neutral surface-based numerical method is formulated using the (3,3,2) hierarchical model and approximated by the last introduced natural element method (NEM). The volume fractions of metal and ceramic are expressed by the power-law function and the cosine-type porosity distributions are considered. The proposed numerical method is demonstrated through the benchmark experiment, and the differences between two analysis models are parametrically investigated with respect to the thickness-wise material and porosity distributions. It is found from the numerical results that the difference cannot be negligible when the material and porosity distributions are remarkably biased in the thickness direction.

Effects of Pasternak foundation on the bending behavior of FG porous plates in hygrothermal environment

  • Bot, Ikram Kheira;Bousahla, Abdelmoumen Anis;Zemri, Amine;Sekkal, Mohamed;Kaci, Abdelhakim;Bourada, Fouad;Tounsi, Abdelouahed;Ghazwani, M.H.;Mahmoud, S.R.
    • Steel and Composite Structures
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    • 제43권6호
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    • pp.821-837
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    • 2022
  • This research is devoted to study the effects of humidity and temperature on the bending behavior of functionally graded (FG) ceramic-metal porous plates resting on Pasternak elastic foundation using a quasi-3D hyperbolic shear deformation theory developed recently. The present plate theory with only four unknowns, takes into account both transverse shear and normal deformations and satisfies the zero traction boundary conditions on the surfaces of the functionally graded plate without using shear correction factors. Material properties of porous FG plate are defined by rule of the mixture with an additional term of porosity in the through-thickness direction. The governing differential equations are obtained using the "principle of virtual work". Analytically, the Navier method is used to solve the equations that govern a simply supported FG porous plate. The obtained results are checked by comparing the results determined for the perfect and imperfect FG plates with those available in the scientific literature. Effects due to material index, porosity factors, moisture and thermal loads, foundation rigidities, geometric ratios on the FG porous plate are all examined. Finally, this research will help us to design advanced functionally graded materials to ensure better durability and efficiency for hygro-thermal environments.