• Title/Summary/Keyword: Porous alumina

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Thermal Spalling and Resistance to Slag Attack in Porous High Alumina Ceramic (According to Pore Size) (고Alumina질 다공성 세라믹스의 내열충격성 및 내Slag성 (기공크기에 따른))

  • 김병훈;나용한
    • Journal of the Korean Ceramic Society
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    • v.30 no.9
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    • pp.747-753
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    • 1993
  • The investigation was carried out to study the behaviors of the pore size and porosity, the mechanical strength, the resistance to thermal spallings and slag attacks according to particle sizes of starting raw materials in porous high Alumina ceramics. This porous ceramics have been used in processing of the clean steel by the blowing of the inert gas. The required properties in the practice are the suitable pores size, the sharp pores distribution for a uniform blowing of the gas, the strong corrosion resistance to slags and molten metals and the resistance to thermal spalling. The optimized properties in porous high alumina ceramics of the specimen No. 3 was found to be the very low slag intrusion and the superior resistance to thermal spalling because of the suitable pore size of 2.5${\mu}{\textrm}{m}$, the porosity of 30% and the high sinterability.

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Mechanical Behavior of Glass/Porous Alumina by Contact Loading (유리/다공성 알루미나의 접촉하중에 의한 기계적 거동)

  • Kim, Chul;Kim, Sang Kyum;Kim, Tae Woo;Lee, Kee Sung
    • Journal of the Korean Ceramic Society
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    • v.51 no.5
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    • pp.399-405
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    • 2014
  • Porous alumina with different porosities, 5.2 - 47.5%, were coated with cover-glass having a thickness of $160{\mu}m$, using epoxy adhesive. We investigated the effect of the porosity of the substrate layer on the crack initiation load, and the size of cracks propagated in the coating layer. Hertzian indentations were used to evaluate the damage behavior under a constrained loading condition. Typically, two types of cracks, ring cracks and radial cracks, were observed on the surface of the glass/porous alumina structure. Indentation stress-strain curves, crack initiation loads, crack propagation sizes, and flexural strengths were investigated as a function of porosities. The results indicated that a porosity of less than 30% and a higher substrate elastic modulus were beneficial at suppressing cracks occurrence and propagation. We expect lightweight mechanical components with high strength can be successfully fabricated by coating and controlling porosities in the substrate layer.

Properties of Low Temperature Sintered Porous Ceramics from Alumina-Zinc Borosilicate Glass (알루미나-아연붕규산염 유리를 이용한 저온 소결 다공성 세라믹스의 제조 및 특성)

  • Kim, Kwan-Soo;Song, Ki-Young;Park, Sang-Yeup;Kim, Shin;Kim, Sung-Jin;Yoon, Sang-Ok
    • Journal of the Korean Ceramic Society
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    • v.46 no.6
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    • pp.609-614
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    • 2009
  • The low-temperature preparation of porous ceramics was carried out using mixtures of alumina-zinc borosilicate (ZBS) glass. The compositions of alumina-ZBS glass mixture with PMMA pore-former were unfortunately densified. Because PMMA was evaporated below the softening point of ZBS glass ($588{^{\circ}C}$), the densification through the pore-filling caused by the capillary force might occur. Howerver, those with carbon possessed pores where carbon was evaporated above the softening point. The porous ceramic having 35% porosity was successively fabricated by the low-temperature sintering process below $900{^{\circ}C}$ using 45 vol% of alumina, 45 vol% ZBS of glass, and 10 vol% of carbon as starting materials.

Effect of Electrolyte on Preperation of Porous Alumina Membrane by Anodic Oxidation (양극산화에 의한 다공성 알루미나 막의 제조시 전해질의 영향)

  • Lee, Chang-Woo;Hahm, Yeong-Min;Kang, Hyun-Seop;Chang, Yoon-Ho
    • Applied Chemistry for Engineering
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    • v.9 no.7
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    • pp.1047-1052
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    • 1998
  • The porous alumina membrane was prepared from aluminum metal(99.8%) by anodic oxidation using DC power supply of constant current mode in aqueous solution of sulfuric, oxalic, phosphoric and chromic acid. Pore size and distribution, membrane thickness, morphology and crystal structure were examined with several anodizing conditions : reaction temperature, electrolyte concentration, current density and electrolyte type. It was found that ultrafiltration membrane was fabricated in electrolyte of sulfuric, and oxalic acid. On the other hand, microfiltration membrane was fabricated in electrolyte of phosphoric, and chromic acid. Also, it was shown that crystal structure of porous alumina membrane prepared in sulfuric, oxalic, and phosphoric acid was amorphous, whereas porous alumina membrane prepared in chromic acid had ${\gamma}$ type of crystal structure.

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Fabrication of Nanowellstructured and Nanonetstructured Metal Films using Anodic Porous Alumina Film (다공성 알루미나 박막을 이용한 금속 나노우물과 나노그물 구조의 박막 제작)

  • Noh, Ji-Seok;Chin, Won-Bai
    • Journal of the Korean Vacuum Society
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    • v.15 no.5
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    • pp.518-526
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    • 2006
  • Nanoporous alumina film was fabricated by anodization of an aluminum sheet. Highly ordered nanowellstructured and nanonets-tructured metal films were fabricated by vacuum evaporation of several metals(Al, Sn, and Co) using the anodic nanoporous alumina film as a template. In this experiment, an anodic porous alumina film with the cell size of 100 nm and the pore diameter of 60 nm was used. The resistance heating method was adopted for evaporating a desired metal, and vapor deposition was carried out under the base pressure of torr. It was founded that whether the structure fabricated by vacuum evaporation is nanowell or nanonet is dependent on the amount of deposited material. When an anodic porous alumina film with the cell size of 100 nm and the pore diameter of 60 nm was used, a nanowell-structured film was fabricated when a sufficient amount of metal was suppled to cover the surface pores. On the other hand, nanonet-structured film was fabricated bellow a half the amount of metal required for nanowell-structured film.

Preparation of Alumina Ceramics by Pressureless Powder Packing Forming Method (II) Characterization of Sintered Body Fabricated by Pressureless Powder Packing Forming Method (무가압 분말 충전 성형법을 이용한 알루미나 세라믹스의 제조 (II) 무가압 분말 충전 성형법에 의해 제조된 소결체 특성 관찰)

  • 박정형;성재석
    • Journal of the Korean Ceramic Society
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    • v.32 no.1
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    • pp.113-119
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    • 1995
  • The green body was fabricated by a new forming method, pressureless powder packaing forming method, and the characteristics of sintered specimen were investigated. It was found that alumina ceramics prepared by the present method showed porous structure with narrow pore size distribution, and in case of abrasive powder sintered body, compared with dry-pressed specimen, had the nearly same density. Especially, the specimen prepared with spray-dried granules showed the characteristic that granules were not either deformed or fractured during forming and sintering process. Therefore, it was found that this new forming method was effective method in fabrication of porous ceramics on account of easy control of porosity and pore size and its high thermal stability.

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Alumina characteristic fabricated by AC voltage at different potential and frequency (AC 전압원에서 주파수 및 전압변화에 따른 양극산화 알루미늄 박막성장 특성)

  • Lee, Jung-Tack;Choi, Jae-Ho;Kim, Keun-Joo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.268-268
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    • 2010
  • AC anodizing on aluminum foil was investigated by the variation of AC voltage and frequency. The voltage and frequency were applied in the range of approximately 40~200V, 0~400Hz. The porous alumina film was formed and the growth rate of oxide film is increased with frequency. The structural property was analyzed by SEM and XRD. SEM results show the approximate relation between frequency, voltage and growth rate. The AC voltage effect on the structural modulation of porous alumina indicates that AC anodizing is useful for the application to nanocapacitor material.

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Fabrication of Porous Alumina Ceramics Using Hollow Microspheres as the Pore-forming Agent

  • Nie, Zhengwei;Lin, Yuyi
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.4
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    • pp.368-373
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    • 2015
  • Porous alumina ceramics with two different pore sizes were fabricated using hollow microspheres as the pore-forming agent. The relative density, total porosity, and microstructure of the obtained alumina ceramics were studied. It was found that the total porosity of sintered samples with different amounts of hollow microsphere content, from 2.0 to 4.0 wt%, was 69.3-75.6%. The interconnected and spherical cell morphology was obtained with 3.0 wt% hollow microsphere content. The resulting ceramics consist of a hierarchical structure with large-sized cells, and small-sized pores in the cell walls. Moreover, the compressive strength of the sintered samples varied from 8.3-11.5 MPa, corresponding to hollow microsphere contents of 2.0-4.0 wt%.

A New Fabrication Method of Aluminum Nanotube Using Anodic Porous Alumina Film as a Template

  • Sung, Dae Dong;Choo, Myung Sook;Noh, Ji Seok;Chin, Won Bai;Yang, Woo Sung
    • Bulletin of the Korean Chemical Society
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    • v.27 no.8
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    • pp.1159-1163
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    • 2006
  • Aluminum nanotube has been fabricated by a physical vapor deposition/atmospheric pressure injection using an anodic porous alumina film as a template. The pore external-, and inside diameters and the length of the aluminum nanotubes fabricated by this method are 60 nm, 35 nm and 2 $\mu$m, respectively. The structure of the fabricated aluminum nanotubes was examined by a kind of chemical treatment as extraction of copper on the cross-sectional area of these aluminum tubes in a mixed solution of $CuCl_2$ and HCl by difference of ionization tendency between aluminum and copper. The composition of the aluminum nanotube was identified by the two dimensional Hybrid Plasma Equipment Model (HPEM) employing the inductively coupled plasma.

Gas Permeation Characteristics of Porous Alumina Membrane Prepared by Anodic Oxidation (양극산화에 의한 다공성 알루미나 막의 기체투과 특성)

  • 함영민
    • Journal of environmental and Sanitary engineering
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    • v.13 no.3
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    • pp.72-78
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    • 1998
  • For investigation into gas permeation characteristics, the porous alumina membrane with asymmetrical structure, having upper layer with 10 nanometer under of pore diameter and lower layer with 36 nanometer of pore diameter, was prepared by anodic oxidation using DC power supply of constant current mode in an aqueous solution of sulfuric acid. The aluminium plate was pre-treated with thermal oxidation, chemical polishing and electrochemical polishing before anodic oxidation. Because the pore size depended upon the electrolyte, electrolyte concentration, temperature, current density, and so on, the the membranes were prepared by controling the current density, as a very low current density for upper layer of membrane and a high current density for lower layer of membrane. By control of current quantity, the thicknesses of upper layer of membranes were about $6{\;}{\mu}m$ and the total thicknesses of membranes were about $80-90{\;}{\mu}m$. We found that the mechanism of gas permeation depended on model of the Knudsen flow for the membrane prepared at each condition.

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