• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.2
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• pp.165-170
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• 2012

The resin bonded diamond wheel is used to grind the difficult-to-cut materials. Traditionally, the resin bonded diamond wheel is manufactured without any pores due to the characteristics of resin bond. In this study, two porous resin bonded diamond wheel were made and the grinding characteristics were compared with traditional nonporous ones. The experimental results indicate that the porous resin bond diamond wheel require less grinding forces and powers.

• Journal of the Korean Ceramic Society
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• v.43 no.4 s.287
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• pp.213-219
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• 2006

A Monte Carlo simulation based on Potts model in a three dimensional lattice was studied to analyze and design microstructures in porous sintered compacts such as porosity, pore size, grain (particle) size and contiguity of grains. The effect of surface energy of particles and the content of additional fine particles to coarse particles on microstructure development were examined to obtain fundamentals for material design in porous materials. It has been found that the larger surface energy enhances sintering (necking) of particles and increases contiguity and surface energy does not change pore size and grain size. The addition of fine particles also enhances sintering of particles and increases contiguity, but it has an effect on increment of pore size and grain size. Such a simulation technique can give us important information or wisdom for design of porous materials, e.g., material system with high surface energy and fine particle audition are available for higher strength and larger porosity in porous sintered compacts with applications in an automobile.

• Journal of the Korean Ceramic Society
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• v.50 no.6
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• pp.429-433
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• 2013

Silicon, carbon, and B4C powders were used as raw materials for the fabrication of porous SiC. ${\beta}$-SiC was synthesized at $1500^{\circ}C$ in an Ar atmosphere from a silicon and carbon mixture. The synthesized powders were pressed into disk shapes and then heated at $2100^{\circ}C$. ${\beta}$-SiC particles transformed to ${\alpha}$-SiC at over $1900^{\circ}C$, and rapid grain growth of ${\alpha}$-SiC subsequently occurred and a porous structure with elongated plate-type grains was formed. The mechanism of this rapid grain growth is thought to be an evaporation-condensation reaction. The mechanical properties of the fabricated porous SiC were investigated and discussed.

• Journal of the Korean Ceramic Society
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• v.35 no.9
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• pp.958-968
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• 1998

Porous silica ceramics were prepared using DCCA(Drying Control Chemical Additives) Such as uncharged polymer(Polyethylene glycol) and protein (Lipase) under H2O/Low-grade TEOS=10 C2H5OH/Low-grade TEOS=1 HC1/Low=grade TEOS=0.01 After Plain which doesn't added DCCA and samples of 11 sorts which varied molecular weight of PEG(Mw=600, 1000, 2000) quantity of Lipase and concentration of wat-er were synthesized gellation time and thermal analysis were investigated. After heat-treated at 600, cry-stal structures analyses of SiO2 polymer and characteristics of pores were investigated. Gellation time was retarded about 2-6 times as compared with plain resulting in addition of DCCA and crystal structures ex-hibited amorphous state. Moreover as increase of water a short gellation time was obtained. The samples added PEG showed increase of specific surface areas up to 20-40% and had micropores while those of Lipase were decreased about 90% and showed broad pore size distribution.

• Journal of the Korean Ceramic Society
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• v.45 no.12
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• pp.845-850
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• 2008

Hydrated sodium silicate was synthesized by hydrothermal reaction using anhydrous sodium silicate. The optimum additions of water was 25wt% to make hydrated sodium silicate with homogeneous and purposed water contents. Porous ceramics with homogeneous microstructure and spherical closed pore can be fabricated by elimination of the large pores(a few mm in size) which was formed during first heat treatment through the decomposition of water. Spherical closed pore was formed above $600^{\circ}C$ and the pore size was increased with increasing second heat treatment temperature due to growth of pores. The size of spherical closed pore was varied from 35 to $233\;{\mu}m$ and specific gravity was varied from 0.2 to 1.02 depending on the combinations of the first and second heat treatment temperature.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2006.09b
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• pp.1078-1079
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• 2006

The paper presents the possibilities of obtaining new composite materials based on sintered porous ceramics with particles and fibre of $Al_2O_3$ infiltrated by aluminum alloy. The EN AC - AlSi12 alloy features the matrix material, whereas the RF50AX-301 preform, of Saffil Automotive, was used as the reinforcement. Examinations of ceramics preforms permeability were made. Metallographic examination of composite materials made on light microscope and in scanning electron microscope show that aluminum alloys fill micropores in the matrix. New composite materials show twice higher value of hardness in comparison with matrix. Results indicate that it is possible to infiltrate porous ceramic with liquid aluminum alloy to obtain new composite materials were advantageous properties of each component are connected.

• Journal of the Korean Ceramic Society
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• v.44 no.10
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• pp.574-579
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• 2007

Porous $Al_2O_3$ ceramics were prepared by the gelcasting foams method (a slurry foaming process) with acrylamide monomer. The foaming and gelation behavior was investigated with the parameters such as the type and concentration of surfactant, solid loading of slurry, and the concentrations of initiator and catalyst. Density, porosity, microstructure, and strength of the green and sintered samples were characterized. Of the four kinds of surfactants tested, Triton X-114 showed the highest foaming ability for the solid loading of 55-30 vol%. The gelation condition giving the idle time off min was found to set the foamed structure without significant bubble enlargement and liquid lamella thinning. The green samples were fairly strong and machinable and showed maximum strength of 2.4 MPa in diametral compression. The sintered samples showed densities of 10-36% theoretical (i.e. porosity 90-64%) with a highly interconnected network of spherical pores with sizes ranging from 30 to $600{\mu}m$. The pore size and connectivity increased but the cell strut thickness decreased with decreasing the solid loading. Flexural strength of 37.8-1.7 MPa was obtained for the sintered samples.

• Journal of the Korean Ceramic Society
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• v.41 no.7
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• pp.513-517
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• 2004

Porous alumina ceramics with aligned plate-shaped pores were fabricated by using thermoplastic microsphere in order to show the anisotropy in thermal conductivity. The mixed powder of alumina and microsphere was pressed under 15 MPa till 20$0^{\circ}C$ to deform polymer into platelet-shape and sintered at 1,00$0^{\circ}C$ for 1 h. The sintered specimen with 10 wt% microsphere has 45.3% porosity and the bending strength of 44 MPa. The microstructural investigation confirmed the pore structure of platelet-shape, the thermal conductivities for vertical and parallel directions are 3.803 W/mK and 7.818 W/mK, respectively, the ratio between two directions exceeds 2.

• Journal of the Korean Ceramic Society
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• v.48 no.5
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• pp.412-417
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• 2011

Formation and characterization of hydroxyapatite-based porous ceramics derived from polymer pyroysis were investigated. Polymer based process is chosen for preparing porous hydroxyapatite-based ceramics having a high mechanical strength. The hydroxyapatite-based porous ceramic was prepared by a self-blowing process of a polymethylsiloxane with filler and pyrolyzed at above $1000^{\circ}C$. Biphasic material consisted of hydroxyapatite and CaO has been prepared by solid state reaction from calcium hydroxide($Ca(OH)_2$) and calcium hydrogen phosphate dihydrate($CaHPO_4{\cdot}2H_2O$) as a filler material. The influence of filler content on mechanical properties was evaluated. The change of crystalline phase, microstructure and mechanical properties were investigated and discussed.

• Korean Journal of Metals and Materials
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• v.49 no.7
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• pp.530-534
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• 2011

To analyze the effect of the pore size of graphite in a pore-forming agent, graphite was added to porous ceramics of $Al_2O_3-SiO_2-ZrO_2$ systems. The graphite had 45~75, 100~125, 150~180, and 75~180${\mu}m$ dimensions. The properties of the ceramics, such as apparent porosity, density, dynamic elastic modulus, mechanical strength, and permeability, were investigated. The average pore size increased from 15.35${\mu}m$ to 22.32${\mu}m$ with the increase of the graphite size. The sample with the largest average pore size showed the highest mechanical strength and gas permeability. This was due to the sample with the largest pore size at the same porosity having fewer pores and larger distance between the pores than the sample with the smallest pore size, making cracks less likely to propagate. In addition, the large pore size reduced the repulsive power originating from the drag force between the gas and internal pore walls.