• Title/Summary/Keyword: Porous Ceramics

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Preparation of Hydroxyapatite Powder Derived from Tuna Bone and Its Sintering Property (참치 뼈로부터 수산화아파타이트 분말의 제조 및 소결 특성)

  • Seo, Dong-Seok;Kim, Young-Gook;Hwang, Kyu-Hong;Lee, Jong-Kook
    • Journal of the Korean Ceramic Society
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    • v.45 no.10
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    • pp.594-599
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    • 2008
  • Hydroxyapatite(HA) was prepared from waste tuna bone, and its sintering property and dissolution behavior were investigated. Tuna bone derived-HA powder consisted of mainly HA and small amount of MgO. Porous HA ceramics with sintered density of 79% was obtained by pressureless sintering at $1200^{\circ}C$. Meanwhile, HA ceramics prepared by hot pressing at $1000^{\circ}C$ showed dense microstructure with sintered density of 95%. Immersion test revealed that both porous and dense HA ceramics were stable in liquid environment without distinct evidence of surface dissolution. It may be assumed that the presence of Mg in tuna bone-derived HA may improve dissolution resistance of HA.

Reinforcement of Porous Mullite Ceramics Using Ultra Fine Mullite Precursor Powders

  • Cho, Yong-Ick;Hisao Suzuki;Hidehiro Kamiya
    • The Korean Journal of Ceramics
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    • v.5 no.2
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    • pp.137-141
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    • 1999
  • To increase the strength of high-purity porous mullite ceramics, ultra fine mullite precursor powders of about 10nm in diameter were deposited at point of contact between primary coarse mullite particles of about 60$\mu\textrm{m}$. The deposited and hetero coagulated structures of ultra fine mullite precursor powders were controlled by pH. The optimum pH condition to form a uniform deposition of mullite powders between coarse mullite particles was in the range from 7 to 8. Deposition of the ultra fine powders did not form at pH < 7 and pH > 10 irregular deposition was observed from pH 8 to 9.

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Effect of Si/$Si_3N_4$ Ration on the Micro structure and Properties of Porous Silicon Nitride Prepared by SHS Method (규소/질화규소 비가 자전연소합성공정을 이용한 다공질 질화규소 세라믹스의 미세구조와 특성에 미치는 영향)

  • Kim, Dong-Baek;Park, Dong-Su;Han, Byeong-Dong;Jeong, Yeon-Gil
    • 연구논문집
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    • s.34
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    • pp.131-138
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    • 2004
  • Porous silicon nitride ceramics were prepared by Self-propagating High Temperature Synthesis from silicon powder, silicon nitride powder and the pore-forming precursor. The microstructure, porosity and the flexural strength of the porous silicon nitride ceramics were varied according to the Si/$Si_3N_4$ ratio, size and amount of the pore-forming precursors. Some samples exhibited as high flexural strength as $162\pm24$ MPa. The high strength is considered to result from the fine pore size and the strong bonding among the silicon nitrid particles.

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Object Recognition of Ultrasonic Transducer fabricated with Porous Piezoelectric Cewramics (다공질 압전 소자로 제작한 초음파 트랜스듀서의 물체복원)

  • Cho, Hyun-Chul;Lee, Su-Ho;Park, Jung-Hak;Choi, Heon-Il;SaGong, Geon
    • Proceedings of the KIEE Conference
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    • 1996.07c
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    • pp.1495-1497
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    • 1996
  • In this study, Object restoration of ultrasonic transducer fabricated with porous piezoelectric ceramics using Modified SCL(Simple Competitive Learning) neural networks are presented. Using the acquired object data $16{\times}16$ pixels, Modified SCL neural networks using the $16{\times}16$ low resolution image was used for object restoration of $32{\times}32$ high resolution image. The experimental results show that the ultrasonic transducer fabricated with porous piezoelectric ceramics could be applied for sonar system.

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Preparation of Biodegradable Porous Calcium Phosphate Ceramics for Bone Fillers (뼈 충진재용 생분해성 다공질 Calcium Phosphate 세라믹스의 제조)

  • Lee, Joong-Hwan;Kim, Suk-Young
    • Proceedings of the KOSOMBE Conference
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    • v.1996 no.05
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    • pp.130-132
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    • 1996
  • It is well known when porous calcium phosphate ceramics are used as a bone graft substitute, new tissues or blood vessels are grown into the porous implant due to their excellent biocompatibility. In this study, the ${\beta}$-crystalline form of calcium metaphosphate, $Ca(PO_{3})_{2}$ is prepared by the controlled thermolysis of monocalcium phosphate, $Ca(H_{2}PO_{4})_{2}$. The diameter of cylindrical pores formed during cooling was controlled by a holding time at the melting point of a monocalcium phosphate and by the change of a recrystallization temperature, to obtained the most appropriate size (about $200{\mu}m$) of pores. It was observed that the increasing holding time at the melting point of monocalcium phosphate results in the decreases of pore sizes.

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Characteristic Changes of the Hydrated Sodium Silicate Depending on Heat Treatment Temperature (수화된 규산소다의 열처리 온도에 따른 물성변화)

  • Kong, Yang-Pyo;Cho, Ho-Yeon;Suhr, Dong-Soo
    • Journal of the Korean Ceramic Society
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    • v.45 no.3
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    • pp.185-189
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    • 2008
  • In order to fabricate porous ceramics, hydrated sodium silicate was synthesized by hydrothermal reaction using anhydrous sodium silicate. The microstructural and the structural characteristics of the expanded ceramics were observed depending on heat treatment temperature (550, 600, 650, $700^{\circ}C$) and then the effect of these characteristics on the compressive strength and the temperature gradient was investigated. As the heat treatment temperature was increased, the compressive strength was decreased from $0.717KN/cm^2\;(550^{\circ}C)\;to\;0.166KN/cm^2\;(700^{\circ}C)$. The temperature gradient was increased with increasing the experimental temperature regardless of the heat treatment temperature. The temperature gradient of the expanded ceramics which was heat treated at $650^{\circ}C\;was\;300^{\circ}C$. The bulk specific gravity, porosity, pore size, pore characteristics and wall thickness were varied depending on heat treatment temperature, and the compressive strength and the temperature gradient were governed by the complex effects of these factors.

Freeze Cast Porous Mullite Ceramics and Recycling of Coal Fly Ash (동결주조 다공질 뮬라이트 세라믹스의 제조와 석탄회의 재활용)

  • Kim, Kyu Heon;Yoon, Seog Young;Park, Hong Chae
    • Korean Journal of Materials Research
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    • v.26 no.2
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    • pp.61-66
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    • 2016
  • In order to fabricate porous mullite ceramics with controlled pore structure and improved mechanical strength, a freeze casting route has been processed using camphene mixed with tertiary-butyl alcohol (TBA) and coal fly ash/alumina as the solvent and the ceramic material, respectively. After sintering, the solidification characteristics of camphene and TBA solvent were evident in the pore morphology, i.e., dendritic and straight pore channels formed along the solidification directions of camphene and TBA ice, respectively, after sublimation. Also, the presence of microcracks was observed in the bodies sintered at $1500^{\circ}C$, mainly due to the difference in solidification volume change between camphene and TBA. The compressive strength of the sintered bodies was found generally to be dependent, in an inverse manner, on the porosity, which was mainly determined by the processing conditions. After sintering at $1300{\sim}1500^{\circ}C$ with 30~50 wt% solid loading, the resulting mullite ceramics showed porosity and compressive strength values in ranges of 83.8~43.1% and 3.7~206.8 MPa, respectively.

Preparation and properties of porous (Ca,Mg)0.15Zr0.7O1.7 ceramics (다공성 (Ca,Mg)0.15Zr0.7O1.7 세라믹스의 제조 및 특성)

  • Kim, Bok-Hee;Kim, Sang-Hee;Choi, Eun-Sil
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.21 no.2
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    • pp.70-74
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    • 2011
  • [ $(Ca,Mg)_{0.15}Zr_{0.7}O_{1.7}$ ]ceramics was investigated for the application to SOFC ceramic supporter with high porosity and mechanical strength. $ZrO_2$ powder was prepared by combustion method with glycine using the solution of $ZrO(NO_3)_2{\cdot}2H_2O$ dissolved into deionized water and calcination at $800^{\circ}C$ Porous $(Ca,Mg)_{0.15}Zr_{0.7}O_{1.7}$ ceramics was prepared by sintering the mixture of prepared $ZrO_2$ powder, dolomite and carbon black at $1200{\sim}1400^{\circ}C$ for 1 h. The open porosity ofthe $(Ca,Mg)_{0.15}Zr_{0.7}O_{1.7}$ ceramics sintered at $1300^{\circ}C$ was over 30 % and increased linearly with the amount of carbon black. The crystal structure of $(Ca,Mg)_{0.15}Zr_{0.7}O_{1.7}$ ceramics consisted of single cubic phase. The open pore of this ceramics was connected continuously and distributed well on the whole. This ceramics sintered at $1300^{\circ}C$ showed the porosity from 32 to 55 % and mechanical strength from 90 MPa to 30 MPa with increasing the content of added carbon black.

Curing Behavior of Phenolic Resin with Humid Atmosphere on The Porous $ZrO_2$ ceramics

  • Yun, Sang-Hyeon;Kim, Jang-Hun;Kim, Ju-Yeong;Lee, Jun-Tae;Lee, Hui-Su
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.05a
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    • pp.57.1-57.1
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    • 2011
  • The effects of relative humidity on the properties of the porous $ZrO_2$ ceramics were investigated in terms of the curing behavior of phenolic resin as a binder. The $ZrO_2$ powders containing 5wt% of phenolic resin were conditioned in a consistent chamber condition at a temperature of $50^{\circ}C$ and different humidity levels (25, 50, 75, and 95%) for 1 h. The exposure of humid atmosphere caused changes of density and microstructure in the green bodies. The higher level the powders were exposed to the humid atmosphere, the lower green density was obtained and the more irregular microstructure was observed due to aggregation by the curing of phenolic resin. After firing, the porosity of specimens has risen from 35.7% to 38.1% and Young's modulus has declined in response to the variation of green density. These results could be explained by the degree of resin cure which was associated with the area under the exothermic peak enclosed by a baseline of DSC thermogram curve. Also, the curing behavior of phenolic resin according to relative humidity has been confirmed by decrease of ether groups which have interacted with the phenolic-OH group and the hexamine as a curing agent. Consequently, it could be demonstrated that increase the relative humidity during fabrication of porous $ZrO_2$ diminished the compaction and properties of specimens after firing owing to curing of phenolic resin.

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Preparation and Performance of Aluminosilicate Fibrous Porous Ceramics Via Vacuum Suction Filtration

  • Qingqing Wang;Shaofeng Zhu;Zhenfan Chen;Tong Zhang
    • Korean Journal of Materials Research
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    • v.34 no.1
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    • pp.12-20
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    • 2024
  • This study successfully prepared high-porosity aluminosilicate fibrous porous ceramics through vacuum suction filtration using aluminosilicate fiber as the primary raw material and glass powder as binder, with the appropriate incorporation of glass fiber. The effects of the composition of raw materials and sintering process on the structure and properties of the material were studied. The results show that when the content of glass powder reached 20 wt% and the samples were sintered at the temperature of 1,000 ℃, strong bonds were formed between the binder phase and fibers, resulting in a compressive strength of 0.63 MPa. When the sintering temperatures were increased from 1,000 ℃ to 1,200, the open porosity of the samples decreased from 89.08 % to 82.38 %, while the linear shrinkage increased from 1.13 % to 10.17 %. Meanwhile, during the sintering process, a large amount of cristobalite and mullite were precipitated from the aluminosilicate fibers, which reduced the performance of the aluminosilicate fibers and hindered the comprehensive improvement in sample performance. Based on these conditions, after adding 30 wt% glass fiber and being sintered at 1,000 ℃, the sample exhibited higher compressive strength (1.34 MPa), higher open porosity (89.13 %), and lower linear shrinkage (5.26 %). The aluminosilicate fibrous porous ceramic samples exhibited excellent permeability performance due to their high porosity and interconnected three-dimensional pore structures. When the samples were filtered at a flow rate of 150 mL/min, the measured pressure drop and permeability were 0.56 KPa and 0.77 × 10-6 m2 respectively.