• Title/Summary/Keyword: Polyurethane composite

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CNT Buckypaper-Polyurethane Composite with Enhanced Strength, Toughness and Flexible (고강도, 고강성, 그리고 유연한 탄소나노튜브 버키페이퍼-폴리우레탄 나노복합체)

  • Ha, Yu-Mi;Lim, Da-un;Kim, Yoong Ahm;Jung, Yong Chae
    • Composites Research
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    • v.29 no.4
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    • pp.161-166
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    • 2016
  • Carbon nanotube buckypaper (CNTs-BP)/thermoplastic polyurethane (PU) elastomer composites were successfully fabricated. The CNTs-BP/PU nanocomposites exhibited simultaneous improvements in both tensile modulus and strength by 1360 and 430%, respectively, as compared to pure PU. Possible reinforcing mechanisms were evidenced by SEM analyses and tensile tests. The CNTs-BP/PU nanocomposites can be potentially used as an inter-reinforcing agent in ultra-lightweight, high-strength aircraft, carbon-fiber-reinforced plastics, etc.

Preparation of Graphene/Waterborne Polyurethane Nanocomposite through in-situ Polymerization (In-situ 중합을 통한 그래핀/수분산 폴리우레탄 나노 복합체 제조)

  • Cha, Ji-Jung;Yim, Jin-Heong
    • Polymer(Korea)
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    • v.37 no.4
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    • pp.507-512
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    • 2013
  • A graphene/waterborne polyurethane (WPU) nano composite was prepared by in-situ polymerization of PU and graphene having isocyanate (iGO) group in order to improve physicochemical/electrical characteristics. The properties of the graphene/WPU nanocomposite can effectively be enhanced as compared pristine WPU; up to 57% of tensile strength and $10^2$ fold of electrical conductivity with introduction of 2 wt% graphene. In addition, mechanical/electrical properties of the graphene/WPU nanocompsite were higher than those of graphene/WPU composite prepared by a simple physical blend method. It might attribute to homogeneous dispersion of iGO in the WPU matrix via covalent bonds and hydrogen bonds between WPU and iGO from the results of morphological analysis by scanning electron microscopy (SEM).

Damping Characteristics of Polyurethane Composites Incorporating Recycled Rubber Particles and Aggregates (폐타이어 고무분말과 골재를 혼입한 폴리우레탄 복합재료의 감쇠 특성)

  • Park, Se Eon;Choi, Jeong-Il;Hwang, Jae-Seung;Lee, Bang Yeon
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.3
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    • pp.263-268
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    • 2020
  • The purpose of this study is to investigate the damping properties of polyurethane composites incorporating waste tire rubber powder and preplaced coarse aggregates. Four types of polyurethane-based composites were manufactured, and longitudinal impact tests were performed. And vibration signals in the time domain and frequency domain were measured and values of damping ratio for each specimen were calculated. Test results showed that the damping ratios of polyurethane composites, in which the amount of polyurethane was reduced by 10.6% and 21.2% through incorporation of rubber particles, were 8.4% and 4.6% lower than that of pure polyurethane. The damping ratio of the polyurethane composite produced in a similar manner to the prepact concrete production method was found to be 22% lower than that of pure polyurethane, however, the amount of polyurethane was reduced by 50% and the stiffness was 25.7 times higher than that of pure polyurethane.

Preparation and Properties of Aniline Terminated Waterborne Polyurethane/Multi-walled Carbon Nanotube Composite Coating Solutions (Aniline Terminated Waterborne Polyurethane/Multi-walled Carbon Nanotube 복합 코팅 용액의 제조 및 물성)

  • Hong, Min Gi;Kim, Byung Suk;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.50 no.3
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    • pp.403-409
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    • 2012
  • Polyurethane prepolymers were prepared from poly (carbonate diol), isophrone diisocyanate, and dimethylol propionic acid. Then, aniline terminated waterborne polyurethane dispersion (ATWPUD) was synthesized by capping aniline on the NCO group of the prepolymer. Subsequently, ATWPUD was mixed with multi-walled carbon nanotube (MWCNT) to yield coating solutions, and the mixture was coated on the polycarbonate substrate. The surface resistance ($10^{7.6}{\sim}10^{7.7}{\Omega}/cm^2$) of coating films from ATWPUD showed better conducting properties than that ($10^{10.9}{\Omega}/cm^2$) from pure waterborne polyurethane dispersion (WPUD) when MWCNT was mixed. Also, the surface resistance of coating films was increased, but the pencil hardness and adhesion were decreased with increasing the amount of MWCNT added in the ATWPUD.

Fibre composite railway sleeper design by using FE approach and optimization techniques

  • Awad, Ziad K.;Yusaf, Talal
    • Structural Engineering and Mechanics
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    • v.41 no.2
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    • pp.231-242
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    • 2012
  • This research work aims to develop an optimal design using Finite Element (FE) and Genetic Algorithm (GA) methods to replace the traditional concrete and timber material by a Synthetic Polyurethane fibre glass composite material in railway sleepers. The conventional timber railway sleeper technology is associated with several technical problems related to its durability and ability to resist cutting and abrading action of the bearing plate. The use of pre-stress concrete sleeper in railway industry has many disadvantages related to the concrete material behaviour to resist dynamic stress that may lead to a significant mechanical damage with feasible fissures and cracks. Scientific researchers have recently developed a new composite material such as Glass Fibre Reinforced Polyurethane (GFRP) foam to replace the conventional one. The mechanical properties of these materials are reliable enough to help solving structural problems such as durability, light weight, long life span (50-60 years), less water absorption, provide electric insulation, excellent resistance of fatigue and ability to recycle. This paper suggests appropriate sleeper design to reduce the volume of the material. The design optimization shows that the sleeper length is more sensitive to the loading type than the other parameters.

Dispersity and Electro-Conductivity of PU Grafted MWCNT/PU Composite via Simple Blending Method (블렌딩을 이용한 폴리우레탄 그라프트 다중벽 탄소나노튜브/폴리우레탄 복합체의 전기 전도성 및 분산 특성)

  • Yun, Sung-Jin;Im, Hyun-Gu;Kim, Joo-Heon
    • Applied Chemistry for Engineering
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    • v.21 no.5
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    • pp.500-504
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    • 2010
  • The PU-g-MWNTs/PU film was synthesized by simple blending method to fabricate composites which have excellent mechanical and electrical properties. PU-g-MWNTs based composite revealed much enhanced dispersity than pristine MWNTs composite because of interfacial interaction related with interfacial compatibility between polymer matrix and PU on the MWNTs surface. The electro-conductivity of composite was measured as a function of PU-g-MWNTs concentration. The results were correlated with percolation threshold theory. As a result, the critical concentration and exponent of electro-conductivity behavior was equal to 0.78 wt% and 0.945.

Effects of Nano-silica/Nano-alumina on Mechanical and Physical Properties of Polyurethane Composites and Coatings

  • Swain, Sarojini;Sharma, Ram Avatar;Bhattacharya, Subhendu;Chaudhary, Lokesh
    • Transactions on Electrical and Electronic Materials
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    • v.14 no.1
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    • pp.1-8
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    • 2013
  • The present approach shows the use of nano-silica/nano-alumina in polyurethane (PU) matrix, which lead to significant improvements in the mechanical and thermal properties of the nano-composite. It is observed that with incorporation of 1% of nano-alumina into the PU matrix, there is an improvement in the tensile strength of around 50%, and for nano-silica the improvement is around 41%, at the same concentration. The morphological data shows that above 3% of the nano particles there are agglomerations in the nanocomposite. Again with the absorption of moisture, there is a decrease in the thermal and mechanical properties of the PU resin, but in this research work it is observed that with the incorporation of the nano particles, in the presence of absorbed moisture there is an improvement in mechanical and thermal properties of the composite, over that of the PU matrix.

In-situ Preparation of Eco-friendly Hydrpxyapatite/Waterborne Polyurethane Composites (환경친화형 하이드록시아파타이트/수분산 폴리우레탄 복합체의 in-situ 제조)

  • Lee, Jun-Gun;Lee, Won-Ki;Park, Sang-Bo;Park, Chan-Young;Min, Sung-Kee;Jang, Sung-Ho
    • Journal of Environmental Science International
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    • v.21 no.4
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    • pp.507-515
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    • 2012
  • To improve the mechanical properties of hydroxyapatite (HA)/waterborne polyurethane (WBPU) composites, the hydroxyl group of HA was modified by urethane reactions: the hydroxyl groups of HA were reacted with aliphatic or cyclic diisocyanate, and then the modified HAs were extended by adding polyol and/or ${\varepsilon}$-caprolactone. Composites were prepared by the prepolymer process method: the modified HA was directly pured into the urethane reaction of isocyanate and polyol. The properties of modified HA/WBPU composites were investigated by thermogravimetric analysis, tensile strength, and water resistance. The results showed that the reactivity of aliphatic diisocyanate to the hydroxy group of HA was faster than that of cyclic one. Comparing to those of pure HA/WBPU composite films, the thermal stability, water resistance, and mechanical properties of the modified composite films increased with a degree of modification of HA.

A Study on the Physical Properties of PP/Kenaf Felt Composites According to Kenaf Fiber Compositions (케냐프 섬유 조성에 따른 PP/케냐프 펠트 복합체의 물리적 성질 연구)

  • Ku, Sun Gyo;Kim, Youn Cheol
    • Applied Chemistry for Engineering
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    • v.33 no.5
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    • pp.471-476
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    • 2022
  • PP/KF felt was used to load a high content of kenaf fiber (KF) into polypropylene (PP), and polyurethane (PU) was used as a binder. In order to find an optimum composition ratio of the PU binder, the flexural strength of the PP/KF/PU felt composite according to the isocyanate and polyol ratio was evaluated. PP-g-MAH grafted with maleic anhydride (MAH) was applied as a compatibilizer. Tensile, flexural, and impact properties were evaluated to consider changes in mechanical properties of the PP/KF/PU felt composite, and the properties were improved.

Study on Physical Properties of Waterborne Polyurethane and Carbon Nanofiber Composites (수분산 폴리우레탄 및 탄소나노섬유 복합체의 물리적 특성)

  • Lim, Suk-Dae;Ko, Sang-Choel;Kwac, Lee-Ku
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.11
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    • pp.24-29
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    • 2021
  • In this study, the electrical and mechanical properties of carbon polymer composites, which have been gradually increasing in use in various fields, were investigated, and environment-friendly carbon nanofiber/waterborne polyurethane composites were prepared. Carbon nanofibers (diameter = approximately 100-300 mm) were synthesized using a relatively simple CVD process, obtaining a carbon material for application in ultrathin planar heating films and EMP shielding films in the future. The carbon nanofiber was dispersed, and mixed with water-dispersible polyurethane using a dispersing aid. According to the carbon nanofiber mass ratio, 20%-60% polyurethane/carbon nanofiber composites were manufactured. At a concentration of approximately 20%, the percolation threshold was determined, and at a concentration of approximately 50%, an electrical conductivity greater than 0.1 S/cm was determined. Moreover, a sample having a concentration of up to 60% was evaluated to further understand the mechanical properties. It was observed that as the concentration of the carbon nanofibers increased, the elongation decreased.