• Journal of the Korea Institute of Building Construction
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• v.8 no.5
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• pp.85-91
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• 2008

Prepacked concrete has recently been used in the special constructions fields such as underwater concrete work, heavy-weight concrete work, underground structure work, partial repair works for damaged reinforced concrete structures. and polymer-modified mortars have been employed as grouting mortars for the prepacked concrete. The purpose of this study is to recommend the optimum mix design of polymer-modified grouting mortars for prepacked concrete. Polymer-modified mortars using SBR and EVA emulsions as admixture of grouting mortars for prepacked concrete are prepared with various mix proportions such as sand-binder ratio, fly ash replacement ratio, polymer-binder ratio. and tested for flowability, viscosity of grouting mortars, bleeding ratio, expansion ratio, flexural and compressive strengths of grouting mortars and compressive and tensile strengths of prepacked concretes. From the test results, it is apparent that polymer-modified mortars can be produced as grouting mortars when proper mix design is chosen. We can design the mix proportions of high strength mortars for prepacked concrete according to the control of mix design factors such as type of polymer, polymer-binder ratio, sand-binder ratio and fly ash replacement ratio. Water-binder ratio of plain mortars for a constant flowability value are in the ranges of 43% to 50%. SBR-modified mortar has a little water-binder ratios compared to those of plain mortar, however, EVA-modified mortar needs a high water-binder ratio due to a high viscosity of polymer dispersion. The expansion and bleeding ratios of grouting mortars are also controlled in the proper value ranges. Polymer-modified grouting mortars have good flexural. compressive and tensile strengths, are not affected with various properties with increasing fly ash replacement to cement and binder-sand ratio. In this study, SBR-modified grouting mortar with a polymer-binder ratio of 10% or less, a fly ash replacement of 10% to cement and a sand-binder ratio of 1.5 is recommended as a grouting mortar for prepacked concrete.

• International Journal of Concrete Structures and Materials
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• v.10 no.2
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• pp.249-256
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• 2016

This paper deals with the effects of silica fume content and polymer-binder ratio on the properties of ultrarapid-hardening polymer-modified mortar using silica fume and ethylene-vinyl acetate redispersible polymer powder instead of styrene-butadiene rubber latex to shorten the hardening time. The ultrarapid-hardening polymer-modified mortar was prepared with various silica fume contents and polymer-binder ratios, and tested flexural strength, compressive strength, water absorption, carbonation depth and chloride ion penetration depth. As results, the flexural, compressive and adhesion strengths of the ultrarapid-hardening polymer-modified mortar tended to increase as increasing polymer-binder ratio, and reached the maximums at 4 % of silica fume content. The water absorption, carbonation and chloride ion penetration resistance were improved according to silica fume content and polymer-binder ratio.

• Proceedings of the Korea Concrete Institute Conference
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• 1998.10a
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• pp.350-355
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• 1998

Preplaced aggregate concrete in the building fields has recently been used in the partial repair works for damaged reinforced concrete structures, and polymer-modified mortars have been employed as grouting mortars for the preplaced aggregate concrete. The objective of this study is to clear the properties of polymer-modified grouting mortars. Polymer-modified mortars using a polystyrene acrylic(St/Ac) emulsion as grouting mortars for preplaced aggregate concrete are prepared with various mix proportions, and tested for flexural and compressive strengths, adhesion in tension. The flexural strength of emulsion-modified grouting mortars does not give much variation with increasing fly ash replacement for cement and sand-binder ratio. With increasing polymer-binder ratio, the flexural strength and adhesion in tension of St/Ac emulsion-modified grouting mortars increases, become nearly constant or reaches a maximum at a polymer-binder ratio of 5%. From the test results, St/Ac emulsion-modified grouting mortar with a polymer-binder ratio of 5%, a fly ash replacement of 10% for cement and sand-binder ratio of 1.0 is recommended as a grouting mortar for preplaced aggregate concrete.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.11a
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• pp.925-928
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• 2006

The effects of polymer-binder ratio, antifoamer content and shrinkage-reducing agent content on the air content and strengths of high-fluidity polymer-modified pastes are examined. As a result, the air content of the polymer-modified pastes tends to decrease with increasing polymer-binder ratio and antifoamer content. Irrespective of the antifoamer content, the flexural and tensile strengths of the high-fluidity polymer-modified pastes tends to increase with increasing polymer-binder ratio, and tend to decrease with increasing shrinkage-reducing agent content. However, the compressive strength of the polymer-modified pastes decreases with increasing polymer-binder ratio and shrinkage-reducing agent content.

• Proceedings of the Korea Concrete Institute Conference
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• 2001.05a
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• pp.1035-1040
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• 2001

The effects of polymer-binder ratio and slag content on the properties of combined wet/dry-cured polymer-modified mortars using granulated blast-furnace slag (slag) are examined. As a result, the flexural and compressive strengths of polymer-modified mortar using slag reaches a maximum at a slag content of 40%, and is inclined to increase with increasing polymer-binder ratio. The water absorption, carbonation depth and chloride ion penetration depth tend to decrease with increasing polymer-binder ratio and slag content.

• Journal of the Korea Institute of Building Construction
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• v.8 no.6
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• pp.131-137
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• 2008

In recent years, the light-weight aggregate has widely been used to reduce the weight of construction structures, and to achieve the thermal insulation of building structures. The purpose of this study is to evaluate the heat resistance of polymer concrete composites with light-weight aggregate made by binders as resin and cement with polymer dispersion. The light-weight polymer concrete composites are prepared with various conditions such as binder content, filler content, void-filling ratio, light-weight aggregate content and polymer-cement ratio, and tested for heat resistant test, and measured the weight reducing ratio, strengths and exhaustion content of gas such as CO, NO and $SO_2$. From the test results, the weight reducing ratio of light weight polymer concrete using UP binder after heat resistance test increase with an increase in the UP content irrespective of the filler content. The weight reducing ratio of polymer cement concrete is considerably smaller than that of UP concrete. In general, the strengths after heat resistance of polymer concrete composites are reduced about 40 to 65% compared with those before test. The exhausted quantity of CO, NO and $SO_2$ gases in polymer concrete composites is less than EPS(Expanded poly styrene). From the this study, it is confirmed that the many types gases discharge according to binder type of polymer concrete composites, its amount is controlled by selection of the binder type and mix proportions.

• Proceedings of the Korea Concrete Institute Conference
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• 1999.04a
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• pp.331-336
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• 1999

Permeable polymer concrete in this study is one of the environment conscious concrete that can be applied at road, side walks and river embankment, etc. The purpose of this study is to evaluate the effects of mix proportions such as resing content, filler-binder ratio and aggregate ratio on the freezing and thawing resistance of permeable polymer concrete. The permeable polymer concrete are prepared with the resin ratio of 5%, 6% and 7%, filler-binder ratio of 0, 0.5 and 1.0, and 2.5~5mm sized aggregate ratio to standard sand of 10:10, 10:20, 20:10 and 20:20. It is tested for freezing and thawing test according to ASTM C 666092, and then, weight change, length change, relative dynamic modulus, durability factor, and compressive and flexural strengths after test are measured. From the test results, the resistance to freezing and thawing of permeable polymer concrete increased with increase the resing content, filler-binder ratio and fine aggregate ratio.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.11a
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• pp.929-932
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• 2006

The effects of polymer-binder ratio, antifoamer content and shrinkage-reducing agent content on the setting time and drying shrinkage of high-fluidity polymer-modified pastes are examined. As a result, the setting time of the high-fluidity polymer-modified pastes tends to delayed with increasing polymer-binder ratio. Irrespective of the antifoamer content, the drying shrinkage of the high-fluidity polymer-modified pastes tend to decrease with increasing polymer-cement ratio and shrinkage-reducing agent content.

• Proceedings of the Korea Concrete Institute Conference
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• 2005.05b
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• pp.529-532
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• 2005

The effects of polymer-binder ratio and ceramic powder content on the drying shringage and strength of polymer-modified pastes using redispersible polymer powders and ceramic powder are examined. As a result, the drying shrinkage of the polymer-modified pastes using redispersible polymer powders tend to decrease with increasing polymer-binder ratio and ceramic powder content. Regardless of the type of polymer powder, the tensile strength and adhesion in tension of the polymer-modified pastes with ceramic powder tend to increase with increasing polymer-binder ratio and ceramic powder content.

• Journal of the Korea institute for structural maintenance and inspection
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• v.22 no.5
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• pp.31-38
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• 2018

The effects of polymer-binder ratio and metakaolin content on the properties of ultrarapid-hardening polymer-modified concretes using metakaolin are examined. As a result, regardless of the metakaolin content, the flexural, compressive and adhesion in tension strength of the ultrarapid-hardening polymer-modified concretes tend to increase with increasing polymer-binder ratio. Regardless of the polymer-binder ratio, the strengths of the ultrarapid-hardening polymer-modified concretes increase with increasing metakaolin content, and reaches a maximum at metakaolin content of 5%. The water absorption, carbonation depth and resistance of chloride ion penetration of the ultrarapid-hardening polymer-modified concretes decrease with increasing polymer-binder ratio. The resistance of freezing and thawing improvement is attributed to the improved bond between cement hydrates and aggregates because of the incorporation of polymer dispersion.