• 제목/요약/키워드: Polymer derived ceramic

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Advancements in Polymer-Filler Derived Ceramics

  • Greil, Peter
    • 한국세라믹학회지
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    • 제49권4호
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    • pp.279-286
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    • 2012
  • Microstructure tailoring of filler loaded preceramic polymer systems offers a high potential for property improvement of Si-based ceramics and composites. Advancements in manufacturing of bulk materials by controlling microstructure evolution during thermal induced polymer-ceramic transforma-tion and polymer-filler reactions will be presented. Rate controlled pyrolysis, multilayer gradient laminate design and surface modification by gas solid reaction are demonstrated to yield ceramic components of high fractional density and superior mechanical properties. Emerging fields of applications are presented.

고분자와 세라믹의 만남: 고분자를 통한 세라믹 3D 프린팅 기술의 발전 (Polymer meets ceramic: Polymer-driven advancement of ceramic 3D printing technology)

  • 차채녕
    • 세라미스트
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    • 제23권1호
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    • pp.4-15
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    • 2020
  • The recent advances and popularity of 3D printing technology have centered around building polymerbased 'plastic' materials, due to their low cost, simple and efficient processing, and mechanical toughness. For this reason, printable polymers are actively recruited to create 'ceramic resins' that allow more facile fabrication of ceramic materials that are difficult to print directly. Herein, a brief history and the current state of ceramic 3D printing technology aided by polymer is summarized. In addition, a new ceramic 3D printing technology using polymer-derived ceramics (PDC) is also introduced.

무기고분자의 나노임프린트법에 의한 세라믹 선형 패턴의 제조 (Fabrication of Ceramic Line Pattern by UV-Nanoimprint Lithography of Inorganic Polymers)

  • 박준홍;팜안뚜앙;이재종;김동표
    • 폴리머
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    • 제30권5호
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    • pp.407-411
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    • 2006
  • 액상의 고분자 전구체 polyvinylsilazane (PVS) 혹은 allylhydridopolycarbosilane(AHPCS)를 실리콘 기판 위에 스핀 코팅한 다음, DVD 마스터로부터 제조된 polydimethylsiloxane(PDMS) 몰드를 이용한 자외선 나노임프린트법으로 나노 크기의 고분자 패턴을 제조하였다. 나아가 질소 분위기하에서 $800^{\circ}C$ 열처리함으로써 각각 SiCN, SiC 세라믹 패턴도 제조하였다. 가교된 고분자와 세라믹 패턴의 폭과 넓이를 원자힘현미경(AFM)과 주사전자현미경(SEM)으로 관측한 결과 PVS와 AHPCS의 패턴 높이는 각각 38.5%와 24.1%, 패턴 폭은 18.8%와 16.7%의 수축률을 나타내었다. 즉 전구체의 세라믹 수율이 높을수록 세라믹 패턴 수축률은 낮아졌고, 패턴과 기판과의 접착에 의한 수축억제로 이방성 수축현상도 관찰되었다. 본 연구결과는 새로운 세라믹 MEMS 소자제작공정으로서 나노임프린트법의 가능성과 수축률 제어 연구가 필요함을 제시하고 있다.

고분자 열분해와 자가발포를 이용한 생체활성 다공체의 제조 (Formation of Bioactive Ceramic Foams by Polymer Pyrolysis and Self-Blowing)

  • 곽대현;김진호;이은주;김득중
    • 한국세라믹학회지
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    • 제48권5호
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    • pp.412-417
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    • 2011
  • Formation and characterization of hydroxyapatite-based porous ceramics derived from polymer pyroysis were investigated. Polymer based process is chosen for preparing porous hydroxyapatite-based ceramics having a high mechanical strength. The hydroxyapatite-based porous ceramic was prepared by a self-blowing process of a polymethylsiloxane with filler and pyrolyzed at above $1000^{\circ}C$. Biphasic material consisted of hydroxyapatite and CaO has been prepared by solid state reaction from calcium hydroxide($Ca(OH)_2$) and calcium hydrogen phosphate dihydrate($CaHPO_4{\cdot}2H_2O$) as a filler material. The influence of filler content on mechanical properties was evaluated. The change of crystalline phase, microstructure and mechanical properties were investigated and discussed.

중석이 첨가된 고분자 유기물 열분해 방법에 의한 신세라믹복합체 개발 (Development of Novel Ceramic Composites by Active Filler Controlled Polymer Pyrolysis with Tungsten)

  • 강건택;김득중
    • 한국세라믹학회지
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    • 제35권9호
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    • pp.939-944
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    • 1998
  • 실리콘함유 고분자(Polysiloxane)의 세라믹변환과정에서의 부피수축효과를 조절하기 위하여 활성화금속으로 중석을 첨가하여 열분해 및 합성반응을 통해 신 세라믹 복합체를 개발하고 이의 세라믹화 과정이나 물성을 조사하였다. 제조된 시편의 미세조직은 고분자로부터 야기된 $S_{1}$-O-C게열의 Glass기지상과, 분해잔여물(고상,기상)등과 활성화금속과의 반응르로 생성된 고경도의 탄호물로 이루어져 있어 향후 내마모재료로서의 응용을 기대할 수 있을 것이다. 제조된 복합체의 물성은 반응조건에 많이 의존함을 알 수 있었다. 1400~$1500^{\circ}C$에서 열분해 시켜 제조한 복합체의 밀도는 95% 이상의 상대밀도와, 경도 값은 7~8GPa 정도이고 탄성률은 220~230 GPa, 파괴인성응ㄴ 6~6.8$MPam^{1/2}$, 파괴강도는 380~470 MPs정도의 값을 나타내었다.

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액상공정을 이용한 탄화규소 세라믹 후막의 제조 (Preparation of Silicon Carbide Ceramic Thick Films by Liquid Process)

  • 김행만;김준수;이홍림;안영철;윤존도
    • 한국세라믹학회지
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    • 제49권1호
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    • pp.95-99
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    • 2012
  • Silicon carbide ceramics are used for oxidation resistive coating films due to their excellent properties like high strength, good oxidation resistance, and good abrasion resistance, but they have poor formability and are prepared by vapor process which is complicated, costly, and sometimes hazardous. In this study, preparation of silicon carbide coating film by liquid process using polymer precursor was attempted. Coating film was prepared by dip coating on substrate followed by heat treatment in argon at $1200^{\circ}C$. By changing the dipping speed, the thickness was controlled. The effects of plasticizer, binder, or fiber addition on suppression of crack generation in the polymer and ceramic films were examined. It was found that fiber additives was effective for suppressing crack generation.

Nanostructured Bulk Ceramics (Part IV. Polymer Precursor Derived Nanoceramics)

  • Han, Young-Hwan;Mukherjee, Amiya K.
    • 한국세라믹학회지
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    • 제47권3호
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    • pp.205-209
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    • 2010
  • In the last (fourth) section, the discussion will entail a silicon-nitride/silicon-carbide nanocomposite, produced by pyrolysis of liquid polymer precursors, demonstrating one of the lowest creep rates reported so far in ceramics at the comparable temperature of $1400^{\circ}C$. This was first achieved by avoiding the oxynitride glass phase at the intergrain boundaries. One important factor in the processing of these nanocomposites was the use of the electrical field assisted sintering method.

무기 고분자인 폴리실라잔을 이용한 수소 분리막의 합성 및 기공특성 (The Synthesis and Pore Property of Hydrogen Membranes Derived from Polysilazane as Inorganic Polymer)

  • 권일민;송인혁;박영조;이재욱;윤희숙;김해두
    • 한국세라믹학회지
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    • 제46권5호
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    • pp.462-466
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    • 2009
  • We investigated the pore properties of inorganic membranes applied for hydrogen separation industry. Inorganic membranes were derived from polysilazanes. The thermal reactions involved were studied using thermogravimetry(TG) and IR spectroscopy(FTIR) of the solids. To determine the thermal effect of pore properties, polysilazanes were pyrolysed in inert atmosphere. Pore volume and BET surface area showed the maximum value at a pyrolysis temperature of $500^{\circ}C$. For amorphous SiCN membrane derived from polysilazanes, selectivity of $H_2/N_2$ was 4.81 at $600^{\circ}C$.

Microwave-Assisted Heating of Electrospun SiC Fiber Mats

  • Khishigbayar, Khos-Erdene;Joo, Young Jun;Cho, Kwang Youn
    • 한국세라믹학회지
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    • 제54권6호
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    • pp.499-505
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    • 2017
  • Flexible silicon carbide fibrous mats were fabricated by a combination of electrospinning and a polymer-derived ceramics route. Polycarbosilane was used as a solute with various solvent mixtures, such as toluene and dimethylformamide. The electrospun PCS fibrous mats were cured under a halogen vapor atmosphere and heat treated at $1300^{\circ}C$. The structure, fiber morphology, thermal behavior, and crystallization of the fabricated SiC fibrous mats were analyzed via scanning electron microscopy (SEM), X-ray diffraction (XRD), and thermal imaging. The prepared SiC fibrous mats were composed of randomly distributed fibers approximately $3{\mu}m$ in diameter. The heat radiation of the SiC fiber mats reached $1600^{\circ}C$ under microwave radiation at a frequency of 2.45 GHz.