• Journal of the Korea Institute of Building Construction
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• v.8 no.5
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• pp.85-91
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• 2008

Prepacked concrete has recently been used in the special constructions fields such as underwater concrete work, heavy-weight concrete work, underground structure work, partial repair works for damaged reinforced concrete structures. and polymer-modified mortars have been employed as grouting mortars for the prepacked concrete. The purpose of this study is to recommend the optimum mix design of polymer-modified grouting mortars for prepacked concrete. Polymer-modified mortars using SBR and EVA emulsions as admixture of grouting mortars for prepacked concrete are prepared with various mix proportions such as sand-binder ratio, fly ash replacement ratio, polymer-binder ratio. and tested for flowability, viscosity of grouting mortars, bleeding ratio, expansion ratio, flexural and compressive strengths of grouting mortars and compressive and tensile strengths of prepacked concretes. From the test results, it is apparent that polymer-modified mortars can be produced as grouting mortars when proper mix design is chosen. We can design the mix proportions of high strength mortars for prepacked concrete according to the control of mix design factors such as type of polymer, polymer-binder ratio, sand-binder ratio and fly ash replacement ratio. Water-binder ratio of plain mortars for a constant flowability value are in the ranges of 43% to 50%. SBR-modified mortar has a little water-binder ratios compared to those of plain mortar, however, EVA-modified mortar needs a high water-binder ratio due to a high viscosity of polymer dispersion. The expansion and bleeding ratios of grouting mortars are also controlled in the proper value ranges. Polymer-modified grouting mortars have good flexural. compressive and tensile strengths, are not affected with various properties with increasing fly ash replacement to cement and binder-sand ratio. In this study, SBR-modified grouting mortar with a polymer-binder ratio of 10% or less, a fly ash replacement of 10% to cement and a sand-binder ratio of 1.5 is recommended as a grouting mortar for prepacked concrete.

• Proceedings of the Korea Concrete Institute Conference
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• 1991.04a
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• pp.87-92
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• 1991

Since the material property of binder in polyester polymer concrete has a viscous mechanism, the workability of polyester polymer concrete mixture showed different characteristics from that of cement concretes. Therefore, this study was devised to evaluate workability characteristics of polyester polymer concrete using slump and flow tests. Study results showed that the test temperature and ST/UP ratio were the most dominantly affecting factor on the viscosity of binder, and viscosity of the binder was strongly correlated with the workability of polyester polymer concrete mixture.

• Proceedings of the Korea Concrete Institute Conference
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• 1993.10a
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• pp.156-161
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• 1993

This paper is to develop steel fiber reinforced polymer-impregnated concrete(SFPIC) by impregnation polymer impregnate into hardened steel fiber reinforced concrete(SFRC). Steel fiber induces ductile behavior and polymer impregnant increase compressive strength. Steel fiber reinforced polymer-impregnated concrete specimens are prepared with fiber contents of 0.0, 1.5, 2.0, 2.5% and tested to obtain uni-axial and bi-axial compression strengths, tensile strength and flexural strength. The strength and mechanical properties of normal concrete, SFRC, SFPIC are compared.

• Proceedings of the Korea Concrete Institute Conference
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• 1998.10a
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• pp.336-341
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• 1998

Steel fiber reinforced concrete(SFRC) is a composite material possessing many physical and mechanical properties which are distinct from unreinforced concrete. The use of steel fiber reinforcement to improve the flexural and tensile strengths, extensibility and toughness of ordinary cement concrete is well known at present, but reinforcement of polymer concrete with steel fibers has been hardly reported untill now. The objective of this study was to improve the properties of the polymer concrete by addition of steel fibers. In this paper steel fiber reinforced polymer concrete is prepared with various steel fiber contents and aspect ratio($\ell$ /d), and their mechanical properties were investigated experimentally.

• Proceedings of the Korea Concrete Institute Conference
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• 1998.10a
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• pp.350-355
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• 1998

Preplaced aggregate concrete in the building fields has recently been used in the partial repair works for damaged reinforced concrete structures, and polymer-modified mortars have been employed as grouting mortars for the preplaced aggregate concrete. The objective of this study is to clear the properties of polymer-modified grouting mortars. Polymer-modified mortars using a polystyrene acrylic(St/Ac) emulsion as grouting mortars for preplaced aggregate concrete are prepared with various mix proportions, and tested for flexural and compressive strengths, adhesion in tension. The flexural strength of emulsion-modified grouting mortars does not give much variation with increasing fly ash replacement for cement and sand-binder ratio. With increasing polymer-binder ratio, the flexural strength and adhesion in tension of St/Ac emulsion-modified grouting mortars increases, become nearly constant or reaches a maximum at a polymer-binder ratio of 5%. From the test results, St/Ac emulsion-modified grouting mortar with a polymer-binder ratio of 5%, a fly ash replacement of 10% for cement and sand-binder ratio of 1.0 is recommended as a grouting mortar for preplaced aggregate concrete.

• Proceedings of the Korea Concrete Institute Conference
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• 1999.10a
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• pp.319-322
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• 1999

The adhesion properties of polymer cement mortars for cement concrete repair were evaluated with respect to polymer-cement ratios and the surface conditions of cement concrete substrate. Styrene-butadiene rubber (SBR) was used as an additive for polymer cement mortars. The adhesion strength of cement mortar was smaller than that of polymer cement mortar. The adhesion strengths to the dry surfaces of substrate were larger than those to the wet surfaces, indicating that the dryness of substrate increased the adhesion strength in repairing concrete structures.

• Proceedings of the Korea Concrete Institute Conference
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• 2008.04a
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• pp.953-956
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• 2008

The purpose of this study is to ascertain the void ratio, permeability coefficient and compressive strength of porous polymer concretes with unsaturated polyester. The porous polymer concretes using unsaturated polyester with polymer binder contents of 3.5, 4.0, 4.5 and 5.5% are prepared, and tested for void ratio, permeability coefficient and compressive strength. As a result, void ratio and permeability coefficient of porous polymer concrete decrease with increasing polymer binder content. However, the compressive strength of porous polymer concrete increase with increasing polymer binder content. The compressive strength of porous polymer concrete decrease with increasing permeability coefficient.

• Journal of the Korea Institute of Building Construction
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• v.8 no.6
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• pp.131-137
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• 2008

In recent years, the light-weight aggregate has widely been used to reduce the weight of construction structures, and to achieve the thermal insulation of building structures. The purpose of this study is to evaluate the heat resistance of polymer concrete composites with light-weight aggregate made by binders as resin and cement with polymer dispersion. The light-weight polymer concrete composites are prepared with various conditions such as binder content, filler content, void-filling ratio, light-weight aggregate content and polymer-cement ratio, and tested for heat resistant test, and measured the weight reducing ratio, strengths and exhaustion content of gas such as CO, NO and $SO_2$. From the test results, the weight reducing ratio of light weight polymer concrete using UP binder after heat resistance test increase with an increase in the UP content irrespective of the filler content. The weight reducing ratio of polymer cement concrete is considerably smaller than that of UP concrete. In general, the strengths after heat resistance of polymer concrete composites are reduced about 40 to 65% compared with those before test. The exhausted quantity of CO, NO and $SO_2$ gases in polymer concrete composites is less than EPS(Expanded poly styrene). From the this study, it is confirmed that the many types gases discharge according to binder type of polymer concrete composites, its amount is controlled by selection of the binder type and mix proportions.

• Proceedings of the Korea Concrete Institute Conference
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• 1992.04a
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• pp.99-104
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• 1992

There is a limit manufacturing precast products for the construction industry using conventional cement concrete and precast iron due to many reasons. Therefore, precast product technologies using polymer concrete are widely developed across the world because using polymer concrete can be over come this limitation. This study reviewed and analyzed the trends of development and practical usages of ploymer concrete precast products in foreign countries based on selected literatures. It was observed that polymer concrete precast products have been widely used as utility structures wall and slab members. decoration products, traffic products, hydraulic structures and industry equipments.

• Proceedings of the Korea Concrete Institute Conference
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• 2004.05a
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• pp.320-323
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• 2004

In general, polymer concrete has more excellent mechanical properties and durability than Portland cement concrete, but very sensitive to heat and has large deformations. In this study, the long-term creep behaviors was predicted by the short-term creep test, and then the characteristic of creep of recycled-PET polymer concrete was defined by material and experimental variables. The error in the predicted long-term creep values is less than 5 percent for all polymer concrete systems. The filler carry out an important role to restrict the creep strains of recycled PET polymer concrete. The creep strain and specific on using the CaCO3 were less than using fly-ash. the creep increases with an increase in the applied stress, but not proportional the rate of stress increase ratio. The creep behavior of polymer concrete using recycled polyester resin is not a linear viscoelastic behavior.