• Title/Summary/Keyword: Polyester Wastewater

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Treatment of Polyester Weight Loss Wastewater Using Strains Degrading Ethylene Glycol and Terephthalic Acid (Ethylene Glycol과 Terephthalic Acid 분해균주를 이용한 감량가공폐수처리)

  • 서승교
    • Journal of Environmental Health Sciences
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    • v.27 no.3
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    • pp.43-48
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    • 2001
  • Terephthalic acid and ethylene glycol resulting form the weight-reduction process of polyester make trouble in the operation of activated sludge process. Also, polyester weight loss wastewater shows high pH, high organic strength and wide variation of organic loading. Therefore, this study was conducted in order to improve treatment efficiency by activated sludge process with Pseudomonas sp degrading components of polyester weight loss wastewater. The CO $D_{Mn}$ and BO $S_{5}$ of the waste wastewater were 560~3,000 mg/$\ell$ and 8000~3,000 mg/$\ell$, respectively. pH was 11.8~12.3. COD removal efficiency by activated sludge-coagulation process with Pseudomonas sp was 94.1~95.8% for 35 hr of hydraulic retention time. Total organic carbon removal efficiency was 97.1%. Ethylene glycol and terephthalic acid in the wastewater were completely degraded during 32 hr of hydraulic retention time.e.

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Treatment of Ethylene Glycol in Polyester Weight Loss Wastewater(I) - Reaction Characteristics - (Polyester감량폐수 중에 존재하는 Ethylene Glycol의 처리(I) - 반응 특성 -)

  • Kim, Jeong-Mog;Huh, Man-Woo;Han, Myung-Ho
    • Textile Coloration and Finishing
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    • v.8 no.5
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    • pp.84-89
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    • 1996
  • This study carried out batch and continuous experiments using calcium hydroxide as neutralization agent and immobilization media for removing the ethylene glycol in the pretreated polyester weight loss wastewater. The $TCOD_{Mn}$ concentration in the treated wastewater using culture of iramobilization and suspension for the synthetic wastewater were found as 650mg/l and 1,250mg/l after 48hours, respectively. SVI(Sludge Volume Index) and $TCOD_{Mn}$ concentration were 74 and 73mg/l at optimum F/M ratio, 1.32kg-TCO $D_{Mn}$ /day. kg-MLVSS. The $TCOD_{Mn}$ concentration and removal efficiency were 213mg/l and 93.5% by continuous experiments in the air-lift bioreactor, respectively. The $TCOD_{Mn}$ concentration was 82mg/l, and also the MLVSS concentration was 2,550mg/l, when the volumetric loading rate was 3.04kg-$TCOD_{Mn}/m^{2}$ day for real polyester weight loss wastewater.

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Biological Treatment of Ethylene Glycol in Polyester Weight-Loss Wastewater Using Jet-Loop Reactor (Jet-Loop Reactor를 이용한 Polyester 감량폐수중 Ethylene Glycol의 생물학적 처리)

  • 류원률;최장승;조무환
    • KSBB Journal
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    • v.14 no.1
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    • pp.119-123
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    • 1999
  • A jet-loop reactor was used for the biological treatment of ethylene glycol(EG) which is a main component of polyester weight-loss wastewater, and is difficult to be removed by physicochemical treatments. Volumetric oxygen coefficient(kLa) of jet-loop reactor was significantly larfgeer that of air-lift reactor. When organic loading rates of synthetic polyester weight-loss wastewater were 2.64 $kgOD_{Mn}/m^3$.day and 3.07 $kgCOD_{Cr}/m^3$.day, the effluent concentrations were measured as 154 $mgCOD_{Mn}/L$ and 156$mgCOD_{Cr}/L$, and removal efficiencies were found as 93%and 93.6%, respectively. The specific removal rate was proportionally increased from 0.25 to 1.60 $kgCOD_{Mn}$-removed/kgMLVSS.day as specific loading rate was increased from 0.25 to 1.72 $kgCOD_{Mn}$/kgMLVSS.day. Also, kinetics constants such as $K_s$, k, $K_d$, and Y were estimated as 89 mg/L, $0.05 hr^{-1}$, 0.1$day^{-1}$ and 0.78 respectively. When the organic loading rates of real polyester weight-loss wastewater were 2.64 $kgOD_{Mn}/m^3$. and 5.24 $kgCOD_{Cr}/m^3$. day, the effluent concentrations were measured as 150 $mgCOD_{Mn}$/L, and 306 $mgCOD_{Cr}$/L, and removal efficiencies were found as 93.2% and 93%, respectively. This study demonstrated that EG in the wastewater could be efficiently removed biologically using a jet-loop reactor.

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Identification of Biogas Production by Bio Methane Potential (BMP) Test During the Anaerobic Digestion Process of Organic Wastewater from Polyester Manufacturing Processes

  • Shin, Choon-Hwan;Bae, Jun-Seok
    • Journal of Environmental Science International
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    • v.28 no.2
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    • pp.203-209
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    • 2019
  • Organic wastewater generated from polyester manufacturing processes was selected from H company to investigate the feasibility of anaerobic digestion that produces gases including methane. Bio Methane Potential (BMP) tests were conducted to measure the gas production and methane concentration for 7 process wastewater and 2 kinds of sludges from the H company. Also, along with monitoring pH and alkalinity during the anaerobic digestion process, the concentrations of COD and 1,4-dioxane were measured with 4 different operating conditions for N Emulsion (NE) and Ethylene Glycol (EG) wastewater. The BMP tests showed that 65% of methane was produced from NE and EG wastewater. This suggests that the organic wastewater from H company can be effectively treated by an anaerobic digester by which more than 90% of COD was removed.

Treatment of Polyester Weight Loss Wastewater by Aerated Submerged Biofilm Process (호기성 침지형 생물막법을 이용한 Polyester 감량폐수의 처리)

  • 박종웅;김대희
    • Journal of Environmental Health Sciences
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    • v.23 no.3
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    • pp.85-90
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    • 1997
  • The objective of this study was to investigate biodegradation of TPA(terephthalic acid) and EG (ethylene glycol), treatment efficiency of polyester weight loss wastewater and microbial characteristics by aerated submerged biolfilm(ASB) p.rocess. In a batch reactor, pH increased from 7.0 to 8. 5 in the biodegradation of TPA. Whereas, in case of EG, decreased from 7.0 to 5.2. COD concentration rapidly decreased within 24hr in the biodegradation of TPA and EG. COD removal velocity constant(k) were 0.065-0.088 hr$^{-1}$. The biodegradation velocity of TPA was 1.4 times faster than that of EG. The ratio of suspended biomass to the total biomass in the reactor was 18.3-33.3%, increased as a high ratio of EG content. Biofilm thickness, biofilm dry density and attached biomass were 346-432 $\mu$m, 41.8-61.9 mg/cm$^3$, 1.45-2.67 mg/cm$^2$, respectively. There values increased as a high ratio of TPA content. In the hydraulic retention time of 36 hr, organic loading rate of 4 kgCOD/m$^3\cdot$ day and packing ratio of 70%, the effluent concentrations of TCOD, SCOD in a continuous flow reator were 1,388 mg/l, 147 mg/l and removal efficiencies were 77%, 97.6%, respectively.

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A Study on the Treatment of Wastewater from the Weight-Reduction Process of Polyester (폴리에스테르 감량가공(減量加工) 폐수(廢水)의 최적(最適) 처리방안(處理方案)에 관한 연구(硏究))

  • Chung, Yoon Jin;Yang, Tae Du;Kim, Woong Ha
    • Journal of Korean Society of Water and Wastewater
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    • v.7 no.1
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    • pp.20-28
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    • 1993
  • The Wastewater from the weight reduction process of polyester is more difficult to be treated biologically than the general wastewater from dyeing and finishing processes in textile industries. Above wastewater shows high pH, high organic strength and wide variation of organic loading. These characteristics are due to TPA and EG resulting from alkaline weight-reduction process and make trouble in the operation of activated sludge process. Therefore, the objective of this study is to develop the pretreatment method for the successful operation of treatment process. For the successful pretreatment process, the wastewater from weight-reduction process should be segregated from other wastewater stream and then acidified with concentrated sulfuric acid to precipitate out TPA from DST solution. At the optimum pH of 2. 2, the initial $COD_{cr}$ 60,000mg/l is reduced to 11,500mg/l and the removal efficiency of $COD_{cr}$ is 81.1%. The required amount of sulfuric acid for pretreatment is not greater than the amount for the the existing neutralization process. Moreover, the supernatant of pretreatment process can be reused in acidification of wastewater.

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An Analysis of the Application Technology of Heat Recovery System from Dyeing Wastewater (염색폐수 열회시스템 적용기술 분석)

  • 장기창;박성룡;이상남;라호상;박준택;함성원;박영태
    • Journal of Energy Engineering
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    • v.10 no.3
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    • pp.195-205
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    • 2001
  • A great deal of energy is necessary with emission of lots of wastewater in dyeing and finishing process, but heat recovery from wastewater is not introduced since is technology is not developed yet. In order to obtain the method utilizing hot water produced by heat source, that is, dyeing wastewater it was investigated the characteristics of dyeing and finishing process and energy basic unit. Energy basic unit of polyester/cotton (T/C), polyester/rayon (T/R) and polyester dyeing process are higher than that of the other process. The average quantity of wastewater for each dyeing company is 20,470 ton/month, the average temperature of wastewater is about 41$^{\circ}C$. Because the SS solution of wastewater in polyester dyeing process is lower than that of the other process, the effect of corrosion in heat recovery system is low. Since the energy price for 1000 kcal produced by vapor compression heat pump is presumed to be 22.50 won, it is found to be very economic heat recovery system, and its payback is 2.09 years for the factory with LNG boiler.

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Pure Isolation, Identification and Culture Characteristics of Ethylene Glycol Degrading Bacteria (Ethylene Glycol 분해균주의 순수분리.동전 및 배양특성)

  • 류원률;최장승;주무환
    • KSBB Journal
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    • v.13 no.5
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    • pp.518-523
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    • 1998
  • A large quantity of ethylene glycol(EG) is remained in the effluent after pretreating polyester weight-loss wastewater physicochemically in the fist stage and must be treated biologically in the second stage. Therefore, an excellent EG-utilizing bacteria strain was isolated from the natural system and the optimal culture conditions of the strain were investigated. The optimal culture conditions of temperature, pH, and nitrogen source were found to be 35$^{\circ}C$, 7.5 and ammonium chloride, respectively, when CODCr removal efficiency was more than 90%. The growth of stains and EG removal efficiency was slightly improved by adding elements such as niacin and biotin. With increasing inoculation size in a batch culture, the removal efficiency of EG was conspicuously increased. Growth rate was inhibited when the initial concentration of EG was more then 30g/L. The strain was identified as Pseudomonas sp. based on morphological and biological characteristics and named as Pseudomonas sp. EG1.

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Studies on the Effluent Characteristics of Dyeing Wastewater by Textile Classification (섬유 형태에 따른 염색폐수 배출특성 연구)

  • Lee, Soo-Hyung;Park, Jung-Min;Park, Sang-Jung;Jeong, Je-Ho
    • Journal of Korean Society on Water Environment
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    • v.23 no.6
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    • pp.881-888
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    • 2007
  • In order to investigate the characteristics of the non-biodegradable material, the $BOD_5/COD_{Cr}$ ratio was used. The average ratio of industrial complex's influent wastewater was 2.29~2.96, the effluent ratio was 4.29~19.0. The removal efficiency of $UV_{254}$ by physicochemical treatment was 22.8~94.7% and 5.3~77.2% by biological treatment, respectively. Of the wastewater removal efficiency for each of the items, the $BOD_5$ treatment efficiency was the greatest at 97.3% and the color & TN treatment efficiency was 40~70%. The study of the economical assessment showed that the complex as well as the individual companies spent 722~1,298 won for each ton of treated wastewater. All of the wastewater treatment facilities spent the most money on chemicals needed to treat the wastewater. The total cost for Nylon manufacturing wastewater treatment plant was the greatest while the total cost for cotton manufacturing wastewater treatment plant turned out to the lowest. As respects of removal efficiency and economocal assessment, Polyester A and Cotton manufacturing wastewater treatment plants were better effective than a dyeing industrial complex wastewater treatment plant.

A Study on Removal of Color in Dyeing Wastewater by Ozone Oxidation (오존산화에 의한 염색체수의 색도 제거에 관한 연구)

  • 정순형;최준호
    • Journal of environmental and Sanitary engineering
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    • v.18 no.4
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    • pp.45-51
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    • 2003
  • This study was conducted to remove the color in dyeing wastewater by ozone oxidation process, and the results were summarized as follows ; The 18.3% of BOD and 56.3% TOC were removed as decreasing with pH 1 in dyeing wastewater, containing the polyester reducing process. It showed that terephthalic acid was precipitated at low pH. The color of dyeing wastewater was removed by the first order reaction, and the reaction rate constants at pH 3, 7, 12 were investigated $0.234{\;}min^{-1},{\;}0.215{\;}min^{-1}{\;}and{\;}0.201{\;}min^{-1}$ respectively. It showed that color was more effectively removed with direct reaction of ozone than radical reaction(non-direct reaction). As increasing of the water temperature, the reaction rate constants were increased slightly. It indicated that activity of ozone was improved at high water temperature.