• Korean Chemical Engineering Research
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• v.50 no.4
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• pp.632-638
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• 2012

Waterborne polyurethane dispersions (PUD) were synthesized from isophorone diisocyanate (IPDI), polycarbonate diol (PCD) and dimethylol propionic acid (DMPA) as starting materials. Subsequently, waterborne polyurethane-acrylic hybrid solutions were prepared by reacting the PUD with different amounts of the mixture of acrylate monomers, HEMA (2-hydroxyethyl methacrylate) and MMA (methyl methacrylate). As a result, the average particle size of waterborne polyurethane-acrylic hybrid solutions was increased with increasing the addition amounts of acrylate monomers. Also, the prepared coating films from waterborne polyurethane-acrylic hybrid solutions showed better abrasion resistance and chemical resistance than those of pure PUD.

• Korean Chemical Engineering Research
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• v.50 no.4
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• pp.639-645
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• 2012

Waterborne polyurethane dispersion (PUD) was synthesized by capping the NCO groups of polyurethane prepolymers, prepared from isophorone diisocyanate, polycarbonate diol and dimethylol propionic acid, with aminopropyl triethoxysilane (APS). Subsequently, silylated acrylic polyurethane dispersion was synthesized by reacting the PUD with the mixture of acrylate monomers, 2-hydroxyethyl methacrylate and methyl methacrylate. The average particle size of silylated acrylic polyurethane dispersion, measured by the dynamic light scattering method, was increased from 39.0 nm to 399.8 nm by increasing the addition amounts of APS. Also, the pencil hardness of coating films of silylated acrylic polyurethane dispersion was enhanced from B grade to F grade with increasing APS content.

• Korean Journal of Materials Research
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• v.22 no.12
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• pp.650-657
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• 2012

For the purpose of improving the durability problem, translucent opal glass was fabricated as a substitute for the polycarbonate diffuser of LED lighting. Calcium phosphate was used as an opacifier of opal glass and melted in an electric furnace. The opaque effect was identified according to the change of the cooling procedure. As results, translucent opal glass was obtained by the melting of a batch with a composition of 3.8% calcium phosphate at $1550^{\circ}C$ for 2 hrs and then the cooling of the material in the furnace. For the cooling condition of the glass sample, HTCG (High Temperature Cooled Glass) was found to have better optical properties than LTAG (Low Temperature Annealed Glass). It had excellent optical properties for a diffuser of LED lighting, with no dazzling from direct light due to its high haze value of over 99% and low parallel transmittance value of under 1%. For the thermal properties, it had an expressed thermal expansion coefficient of $5.7{\times}10^{-6}/^{\circ}C$ and a softening point of $876^{\circ}C$; it also had good thermal properties such as good thermal shock resistance and was easy to apply to the general manufacturing process in the forming of glass tubes and bulbs. Therefore, it is concluded that this translucent opal glass can be used as a glass diffuser material for LED lighting with high heat resistance and high durability; this material is suitable as a substitute for polycarbonate diffusers.

• Polymer(Korea)
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• v.36 no.6
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• pp.761-767
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• 2012

The polycarbonate (PC)-based optical diffusers for direct-lit LED backlight unit were prepared by using extrusion compounding followed by compression molding process. The application of inorganic porous silica particles as a diffusing agent in addition to conventional poly(methyl methacrylate) (PMMA) beads was attempted, and the optical, thermal, and mechanical properties of the prepared diffusers were investigated. The morphological observations revealed that the diffusing agents could be uniformly dispersed in the PC matrix without agglomeration by high shear stress generated during extrusion process. The incorporation of the porous silica particles mixed with PMMA beads remarkably enhanced the luminance uniformity with respect to both location and view angle for the diffuser, while minimizing the reduction in the absolute luminance, as compared with the diffuser containing only PMMA beads. In addition, thermal and mechanical properties of the diffusers were shown to be improved upon addition of the porous silica particles.

• Korean Chemical Engineering Research
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• v.49 no.3
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• pp.277-284
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• 2011

In this study, UV-curing type organic - inorganic hybrid hard coating solutions were prepared from alumina sols and acrylate monomers. The mixture of alumina sols, prepared from aluminum isopropoxide, and a silane coupling agent, methacryloxypropyl trimethoxysilane(MPTMS), was used as an inorganic component. Also, the mixture of acrylate monomers, pentaerythritol triacrylate(PETA), 1,6-hexanediol diacrylate(HDDA) and dipentaerythritol hexaacrylate (DPEHA), was used as an organic component. The organic-inorganic hybrid coating solutions were obtained by mixing the inorganic component and organic component, deposited on polycarbonate substrates by spin coating and densified by UV-curing. The effect of the amount of MPTMS in the inorganic component and the irradiation time during UV-curing was studied on the properties of coating films. As a result, when 0.20 mole of MPTMS was used, the pencil hardness of coated films showed an excellent pencil hardness of 3H and also exhibited a good abrasion resistance of 2% in haze.

• Korean Chemical Engineering Research
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• v.49 no.5
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• pp.535-540
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• 2011

Organic-inorganic hybrid coating solutions were prepared starting from colloidal silica, lanthanum nitrate and ${\gamma}$-glycidoxypropyl trimethoxysilane by the sol-gel method. Also, spiropyran-doped hard coating solutions were prepared by mixing the spiropyran solution, obtained after dissolving spiropyran dye into tetrahydrofuran solvent, with the organic-inorgnic hybrid coating solutions. The spiropyran-doped hard coating solutions were applied as a thin layer to polycarbonate sheets, and their photochromic properties were investigated. The effect of amount of colloidal silica added into the coating solutions was investigated on the photochromic properties of coating films. Both decoloration rate and pencil hardness of the coating films were increased with increasing the amounts of colloidal silica.

• Korean Chemical Engineering Research
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• v.49 no.5
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• pp.548-553
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• 2011

NCO terminated polyurethane prepolymers were synthesized from isophorone diisocyanate(IPDI), polycarbonate diol(PCD) and dimethylol propionic acid(DMPA). Subsequently, acrylic terminated polyurethanes were prepared by capping the NCO groups of polyurethane prepolymers with different types of acrylate monomers, such as 2-hydroxyethyl methacrylate(HEMA), 2-hydroxyethyl acrylate(HEA) and pentaerythritol triacrylate(PETA). The average particle sizes of the acrylic terminated polyurethane solutions were increased by capping acrylate monomers. Also, the prepared coating films showed better abrasion resistance and pencil hardness than those of pure waterborne polyurethanes. The coating film with PETA exhibited the best abrasion resistance and pencil hardness of coating films prepared with three acrylate monomers.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.24 no.3
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• pp.120-126
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• 2014

Translucent green colored opal glass was fabricated to substitute polycarbonate diffuser of LED lighting in order to solve the durability problem. Batch materials of green colored opal glass with the composition of calcium phosphate for opacifier and iron oxide for colorant were made and melted at $1550^{\circ}C$. As the results, translucent green colored opal glass was obtaind, which had excellent optical properties compare with nomal color glass for the diffuser of LED lighting, with no dazzling from direct light by high haze value over 90 % and low parallel transmittance value about 1 %. Therefore, it is concluded that this translucent green colored opal glass can be used for the glass diffuser materials of LED lighting with high heat resistance and high durability to substitute polycarbonate diffuser.

• Polymer(Korea)
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• v.34 no.6
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• pp.507-510
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• 2010

Poly(cyclohexane carbonate) diol was synthesized by the alternating copolymerization of cyclohexene oxide and $CO_2$ over Cr based transition metal catalysts. The prepared PCCD was applied as a precursor for the preparation of waterborne polyurethane (PUD) in order to investigate an application field of carbon dioxide-based polycarbonate. The scratch resistance and thermal properties of PUDs, which was prepared with two kinds of polymeric diols (PCD and PCCD) were investigated. The scratch resistance and thermal decomposition temperature of PUD film prepared with PCCD is worse than those prepared with PCD, poly(hexamethylene carbonate) glycol. While, glass transition temperature of PUD film prepared with PCCD was higher than that prepared with PCD. It might be due to the rigid cyclohexane structure in the PCCD.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.27 no.6
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• pp.44-49
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• 2013

This study investigates the surface discharge characteristics of solid insulators by varying their materials, their shapes, and the dew-point of dry-air. The methodology of this study is that a quasi-uniform field is first applied to a test chamber. Then, the chamber is filled with dry-air as an insulation gas which pressure is varied from 1 to 6atm while applying an AC voltage to the chamber. The used solid insulators are teflon, polycarbonate, and bakelite. As the dew-point is lower and the pressure of dry-air is higher, the flashover voltage of all solid insulators increases more. When each characteristic of the solid insulators is compared under the same gas pressure, the flashover voltage of teflon is the highest. Then, the flashover voltage of polycarbonate is higher than that of bakelite. Moreover, it is observed that the flashover voltage increases as the diameter and the thickness of each solid insulator become larger and thicker, respectively. However, the thickness of the solid insulators is more critical for increasing the flashover voltage than their diameter.