• Title/Summary/Keyword: Plunger

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A Study on the Injection Flow with Viscoelastic Effect (점탄성 효과를 가진 사출 유동에 관한 연구)

  • Jeon, Eon-Chan;Park, Jung-Woo;Kim, Soo-Yong;Lee, Chul-Jang;Ahn, Kwang-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.3
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    • pp.25-29
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    • 2008
  • In this paper, we design internal space in plunger-type low pressure vacuum injection molding machine from numerical study. And we study characteristic of viscoelastic flow for searching injection molding condition. Then the flow analysis was performed using the CAE S/W. The result shows optimal value of nozzle and hole in injection chamber. And we investigated qualitatively relationship between injection pressure and injection mass flow with variable shear rate

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Development of the Pneumatic Servo Valve

  • Kim, Dong-Soo;Choi, Byung-Oh;Kim, Kwang-Young;Lee, Won-Hee
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.1146-1151
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    • 2003
  • Pneumatic servo valve is an electro-mechanical device which change electric signals to a proper pneumatic signals, that is, flowrate and pressure. In this study, a pneumatic servo valve was designed and each simulation was conducted on any variation in the flowrate depending upon the magnetic force of the linear force motor and the displacement of the spool. And permanent magnet was used as a material for the plunger of the servo valve. Thereby, a low electrical power consumption type coil was desinged. And a modeling for the coil design was conducted by using the magnetic circuit. also, the feasibility of the modeling was verified by using a commercial magnetic field analysis program. The designed and fabrication of the spool and sleeve, position sensor, servo controller and the dynamic characteristic verified by the experiment.

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Dynamic Analysis of Fast-Acting Solenoid Valves Using Finite Element Method (유한요소법을 이용한 고속응답 솔레노이드 밸브의 거동해석)

  • Kwon, Ki-Tae;Han, Hwa-Taik
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.927-932
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    • 2001
  • It is intended to develope an algorithm for dynamic simulation of fast-acting solenoid valves. The coupled equations of the electric, magnetic, and mechanical systems should be solved simultaneously in a transient nonlinear manner. The transient nonlinear electromagnetic field is analyzed by the Finite Element Method (FEM), which is coupled with nonlinear electronic circuitry. The dynamic movement of the solenoid valve is analyzed at every time step from the force balances acting on the plunger, which include the electromagnetic force calculated from the Finite Element analysis as well as the elastic force by a spring and the hydrodynamic pressure force along the flow passage. Dynamic responses of the solenoid valves predicted by this algorithm agree well with the experimental results including bouncing effects.

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Development of Solenoid Valve for the Exhaust Brake of Diesel Engines (디젤차량 배기 브레이크용 솔레노이드 밸브의 개발)

  • Yun, S.N.;Ham, Y.B.;Jo, J.D.;Ryu, B.S.
    • Journal of Power System Engineering
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    • v.7 no.4
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    • pp.19-24
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    • 2003
  • Exhaust brake system for Diesel engines is composed of gate valve, pneumatic cylinder and exhaust brake valve with on-off solenoid. Exhaust brake valve which is core component of exhaust brake system should have characteristics such as high reliability and long life. In this paper. exhaust brake valve with on-off solenoid which is used for vehicle brake system was studied. For the performance evaluation of on-off solenoid, electromagnetic characteristics and dynamic characteristics are analyzed. As a basic study for the performance improvement of exhaust brake system, pneumatic circuit and pneumatic valve with on-off solenoid were suggested and the performance of the pneumatic valve was evaluated through tests.

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A Study on Characteristics of Dump and Reducing Valve for Hydraulic Remote Control System (유압원격제어를 위한 덤프와 감압밸브의 특성에 관한 연구)

  • Oh, Cheoul-Hwan;Kim, Kwang;Song, Chang-Seoup
    • Journal of the Korean Society for Precision Engineering
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    • v.5 no.3
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    • pp.81-90
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    • 1988
  • In recent, the requirement of remote control of hychaulic system is in- creasing. The actuator unit whose output position is proportional to input electrical signal needs a pressure reducer and a dump valve. The pressure reducer provides a constant regulated pressure and filters contaminants. The dump valve supplies proper pressure to the pressure reducer and unloads when the system is not operated. In this thesis, dump valve and pressure reducer with auxiliary function are studied. The choke in the pressure reducer prevents actuator from supplying higher pressure than necessary pressure at beginning, and the spring constant affects on the dynamic characterisics. In dump valve, it is proved that diameter of servo-slide hold and choke diameter of dump plunger affects on damping response.

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Characteristic Analysis and experiment of the Low Power Consumption type Micro Valve (초절전형 마이크로 밸브 특성해석 및 실험)

  • Kim, D.S.;Park, S.W.;Kim, H.S.;Yoo, J.S.;Lee, W.H.
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.876-881
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    • 2004
  • In this study, A special quality analysis and experiment for low power consumption type pneumatic on-off micro valve was performed. And flow characteristics of the micro valve by stroke change was numerically investigated. As a result, it is shown that magnetic force(2.4N) is exerted enough to move poppet with 0.3mm stroke with 0.01 seconds of response time, and that there is no magnetic force emitted by yoke. Under the condition of poppet stroke smaller than about 0.8mm, dynamic pressure acts to poppet wall up to supply pressure level. But, that is decreasing to 40% when poppet stroke is 0.8mm.

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Sensitivity Analysis on Design Parameters of the Fuel Injector for CRDI Engines (커먼레일용 연료분사 인젝터의 설계변수에 대한 민감도 분석)

  • Jang, Joo-Sup;Yoon, Young-Hwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.5
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    • pp.107-114
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    • 2009
  • A Common-Rail Direct Injection (CRDI) system for high speed diesel engines was developed to meet reductions of noise and vibration, emission regulations. High pressure in the common rail with electric control allows the fuel quantity and injection timing to be optimized and controlled throughout a wide range of engine velocity and load conditions. In this study, CRDI system analysis model which includes fuel and mechanical systems was developed using commercial software, AMESim in order to predict characteristics for various fuel injection components. The parameter sensitivity analysis such as throttle size, injection rate, plunger displacement, supply pressure of fuel injection for system design are carried out.

A Study on the Pressure Surge of ABS Hydraulic System (ABS 유압 장치의 유충 현상에 관한 연구)

  • 김병우;송창섭
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.140-147
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    • 2001
  • The solenoid valve in ABS hydraulics, modulator is a two directional on-off valve and is controlled by around 100Hz high speed pulse width modulation. When the inlet valve is switched from open state to closed state, there are braking force degration, noise and vibration due to pressure surge phenomena in the hydraulic line and wheel cylinder. In this study, identifies pressure surge phenomenon in the braking process of a ABS, and investigates the way to reduce the phenomenon. For the purpose theoretical analysis on the pressure surge in the closed state hydraulic line, characteristic curve method based on wave equation was utilized. During this analysis, we could find pressure surge characteristics change due to hydraulic line change and PWM control conditions. In conclusion, by using the results of this study for the pressure surge prediction and reduction method, we could expect braking performance enhancement in Anti-Lock Braking System.

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A Study on the Improvement of Dynamic Characteristics of ABS Outlet Valve (ABS 출구 밸브의 동특성 향상에 관한 연구)

  • 김병우;송창섭;이용주
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.1
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    • pp.133-142
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    • 2002
  • To improve the hydraulic control performance of ABS, it is necessary to establish an efficient control algorithm. And also it is necessary to ova]Hate a hydraulic modulator with solenoid valve quantitatively. In this paper, FEM and permeance method are used to analyze dynamic characteristics of outlet valve. In return, mathmatical modeling of a hydraulic modulator and operating pressure is presented, and the model parameters of an outlet valve are moving plunger, spring constant and orifice diameter. This study shows the way to improve the dynamic characteristic of an ABS outlet valve heavily depending on operating pressure. It is recommended that operating pressure should be justified at the first step toward the design to get the optimal design of an outlet valve.

Dynamic Analysis of ATM Gate Module (ATM 게이트 모듈의 동특성 해석)

  • Suh, Jun-Ho;Choi, Yeon-Sun;Jeong, Joong-Ki;Baek, Yoon-Kil;Yoon, Jun-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.232-235
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    • 2005
  • ATM(Automated-Teller Machine) is a maching that receives and pays money directly. The gate module of an ATM separates forgeries from bills and changes the transfer direction of bills. In this paper, the dynamic behavior of the gate was analyzed numerically and experimentally. The moment of inertia of the gate lever, the suction force of the solenoid and the spring force were measured respectively. And the displacements of the plunger, the vibration of the bracket, the input voltage and current were measured experimentally. The measured dynamic behaviors were simulated numerically using SAMCEF program, which can accommodate the kinematics and vibrations of flexible bodies. Through the analysis, the design factors were found to make a fast and reliable new ATM machine.

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