• Title/Summary/Keyword: Plate Cutting

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A Study on the Cutting Characteristics in $CO_2$ Laser Cutting of SAPH400 (SAPH400의 $CO_2$ 레이저 절단시 절단특성에 관한 연구)

  • Park J.N.;ChoM G.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1016-1019
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    • 2005
  • In the cutting of plate steel, the quality of the cut surfaces is strongly dependent on the cutting condition such as cutting speed, plate thickness, power, kerf width and gas pressure etc. The cutting tests of Steel Automobile Press Hot were carried out using $CO_2$ Laser cutting machine. The kerf width and surface roughness of a section are examined at various cutting conditions. This paper deals with cutting characteristics of Steel Automobile Press Hot(SAPH400) using $CO_2$ Laser Cutting Machine.

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A Study on the Cutting characteristics of a plastic sheet including Friction (마찰을 고려한 플라스틱 시트의 절단특성에 관한 연구)

  • Han Joohyun;Kim Dohyun;Kim Chungkyun
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2004.11a
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    • pp.245-248
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    • 2004
  • The press cutter is productive equipment that practically manufactures materials such as fabrics, papers, films, leathers, rubbers etc. into the desired shapes using cutting method. Plate cutting process is one of the primary energy absorbing mechanisms in a grounding or collision event. The cutting mechanism is complicated and involves plastic flow of plate in the vicinity of the tip, friction between wedge and plate, deformation of plate. In this paper, we studied the effect of friction between cutter and plastic sheet for producing precise and superior products. The press cutter is analyzed numerically using MARC finite element program according to the variation of friction coefficients. The FEM results showed that normal stress, equivalent cauchy stress, normal total strain, equivalent total strain are good when friction coefficient is 0.0 and shear stress, shear total strain are good when friction coefficient is 0.8.

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Chatter in Plate Milling with a Face Mill (평판의 정면밀링 가공에서 발생하는 채터)

  • 이상민;이영수;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.5
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    • pp.46-54
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    • 2004
  • A cutting force model predicting the dynamic force induced by the axial vibration of it plate in face milling is introduced. When a plate face is milled, deformation in tool axial direction is considerable. Therefore, cutting forces are affected by not only inner-outer modulation in feed direction but also by axial deformation. A PTP (peak-to-peak) diagram made by the simulated dynamic force model is evaluated. The stability of the face milling process such as the chatter outset, and the stable cutting region can be simply estimated. Simulation results are compared with that of experiment.

Cutting-Pattern and Cutting Characteristics of the Reciprocating Cutter-bar of Combine Harvester(II)- Cutting Characteristics of the Low-Cutting Type and Double Cutting Type Reciprocating Knives- (콤바인 예취장치의 절단특성에 관한 연구(II) -2배형, 2중형 칼날의 절단특성-)

  • 이홍주;김홍윤;홍종호;이성범
    • Journal of Biosystems Engineering
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    • v.20 no.1
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    • pp.13-21
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    • 1995
  • This study was conducted to investigate the cutting mechanism of reciprocating knife of combine harvester. The cutting operation of reciprocating knife with the arrangement of the low-cutting and the double-cutting was demonstrated through cutting pattern diagram which was drawn by computer graphics. Various kinds and dimensions of reciprocating knives were analyzed using the developed program. The results are summarized as follows (1) The low-cutting type reciprocating knife was represented similar cutting characteristics to the standard type, but the maximum stalk-deflection was decreased as 1/2 level of the standard type. And the first ledger plate should be designed shorter than the second ledger plate. (2) The bunching area and the maximum stalk-deflection for the double cutting knife almost were not changed since cutting velocity ratio of 0.6, but the secondary cut were occurred at ratio of 0.8 and increased rapidly over these ratio. (3) The double cutting knife was recommended for the high speed combine, because its bunching area and the maximum stalk-deflection were decreased as 1/2 level of the standard type. (4) In order to maintain the proper cutting mechanism characterized by the bunching area, the maximum stalk-deflection and the secondary cutting length etc., the adequate cutting velocity at forward speed of 0.5㎧ to 1.2㎧ was from 0.3㎧ to 0.96㎧ for the double cutting knives.

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An Evaluation of Cutting Performance for Cutting Structural Steel using Charging Container (장약용기를 이용한 강재 절단 성능 평가)

  • Park, Hoon;Noh, You-Song;Suk, Chul-Gi
    • Explosives and Blasting
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    • v.38 no.2
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    • pp.13-21
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    • 2020
  • The shaped charge was used in explosive demolition of a steel frame structure, but it was often not used because it was limited to use and impossible to supply at domestic and overseas. Existing linear shaped charge did not have sufficient cutting performance to cut steel frame structures with a huge scale and thick steel plate. To solve these problems, we produced a device that could generate metal jets using industrial explosives of high detonation velocity and pressure. In this study, we made a charging container of three types which applicable to explosive demolition of steel frame structures. The experiment of cutting performances was carried out to evaluate the effect of cutting of charging containers on the various thicknesses of the H-beam and steel plate. As a result of the experiment, sufficient cutting performance was confirmed.

A study on the plasma arc cutting phenomena of plate materials (플라즈마 아크를 이용한 판재료의 절단현상에 관한 연구)

  • 엄기원;김동조
    • Journal of Welding and Joining
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    • v.9 no.4
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    • pp.69-74
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    • 1991
  • The Plasma Arc Cutting Method using high density and hight temperature beam is well applicable to the cutting of the nonferrous metal (Al alloy ) and stainless steel which are unable to be cut by the use of the oxy-fuel gas. This study focalizes on the cutting phenomena of the plate of (mm) thickness, since the cutting phenomena of thick plates have been rather thoroughly studied. In this study the cutting groove, adhesive phenomena of dross, surface roughness were measured according to the variation of cutting speed and compared with the case of mild steel plates. The result showed that the kerf width variation of Al alloy was similar to the case of mild steel, while that of the stainless steel differed from the mild steel. In the adhesive phenomena of dross, 6(mm) thick plates of Al alloy showed a difference from those of thick plates, but the stainless steel was similar to thick plates. The surface roughness variation of Al alloy wias minimum at 67 cm/min, while that of stainless steel was at 30cm/min.

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A Study on Thermal Cutting using Hydrogen-Oxygen Mixed Gas (수소-산소 혼합가스를 이용한 열절단 특성)

  • Kim, Nam-In;Jang, Yong-Won;Lee, Jeong-Soo
    • Special Issue of the Society of Naval Architects of Korea
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    • 2008.09a
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    • pp.126-132
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    • 2008
  • Cutting procedures whose qualifies are determined by various variables largely influences shipbuilding productivity. Particularly, defects in cutting shapes and cutting surface results in delay of the post shipbuilding stages such as welding and assemblage process. Because cutting procedures are influenced by various numbers of requirements according to the plate thickness, cutting precision can be maintained when the cutting conditions are appropriate. Existing cutting procedures utilize fossil fuels such as propane or ethylene as the main fuel component. Especially, when fossil fuel is applied to thick plate cutting, this process gives relatively slow cutting speed and generates large quantities of harmful polluting fumes. Recently, hydrogen-oxygen mixed gas generated by electrically dissociating water into Hydrogen and oxygen components is welcomed as an alternative fuel source. Also recent results report that alternative cutting fuel improves the cutting Dualities and speed. This paper presents that cutting characteristics and optimum cutting condition of hydrogen-oxygen mixed gas.

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Underwater Laser Cutting of Thick Stainless Steel in Various Cutting Directions for Application to Nuclear Decommissioning

  • Shin, Jae Sung;Oh, Seong Y.;Park, Seung-Kyu;Kim, Taek-Soo;Park, Hyunmin;Lee, Jonghwan
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.19 no.3
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    • pp.279-287
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    • 2021
  • For application in nuclear decommissioning, underwater laser cutting studies were conducted on thick stainless-steel plates for various cutting directions using a 6 kW fiber laser. For cutting along the horizontal direction with horizontal laser irradiation, the maximum cutting speed was 110 mm·min-1 for a 48 mm thick stainless-steel plate. For cutting along the vertical direction with horizontal laser irradiation, a maximum speed of 120 mm·min-1 was obtained for the same thickness, which confirmed that the cutting performance was similar but slightly better. Moreover, when cutting with vertically downward laser irradiation, the maximum cutting speed was 120 mm·min-1 for a plate of the same thickness. Thus, the cutting performance for vertical irradiation was nearly identical to that for horizontal irradiation. In conclusion, it was possible to cut thick stainless-steel plates regardless of the laser irradiation and cutting directions, although the assist gas rose up due to buoyancy. These observations are expected to benefit laser cutting procedures during the actual dismantling of nuclear facilities.

Development of Charging Container for Cutting Steel Plate and Evaluation of its Cutting Performance (강재 절단을 위한 장약용기의 개발과 절단 성능 평가)

  • Park, Hoon;Min, Gyeong-Jo;Cho, Sang-Ho;Suk, Chul-Gi
    • Explosives and Blasting
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    • v.36 no.2
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    • pp.10-18
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    • 2018
  • The shaped charge is used in explosive demolition of steel frame structure, but it was often not used because it was limited to use or impossible to supply at domestic and foreign. To solve this problem, we needed a device that could generate matal jets using industrial explosive. In this study, we made a charging container, which metal jets were generated when explosives were detonated. Cutting performance tests were carried out to evaluate the effect of cutting of a charging container on a steel plate of 25mm thickness. In addition, we compared the results between the numerical simulation of penetration process and cutting performance tests and then was evaluated a cutting performance for steel plates of 35mm and 70mm thickness.

Numerical Analysis of MDF for Aluminum Plate Cutting (MDF를 이용한 알루미늄 평판 절개 해석)

  • Lee, Juho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.6
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    • pp.134-141
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    • 2018
  • In this paper, the possibility of using an MDF (Mild-detonating Fuse) as a linear separation device is studied. An MDF is a small diameter metal (lead) tube filled with explosives (RDX). Aluminum plate cutting experiments are carried out with different values of target plate thickness and explosives per unit length. Based on the experimental results, a numerical analysis method including the failure criteria is established. The mechanism and characteristics of using MDFs for aluminum plate cutting are identified; the possibility of using the current system as a linear separation device is verified. By utilizing a developed numerical method, the separation reliability for diverse structures and MDFs can be predicted in advance and the number of experiments required for development can be minimized.