• 제목/요약/키워드: Plastic parts

검색결과 631건 처리시간 0.032초

Buckling failure of cylindrical ring structures subjected to coupled hydrostatic and hydrodynamic pressures

  • Ping, Liu;Feng, Yang Xin;Ngamkhanong, Chayut
    • Structural Monitoring and Maintenance
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    • 제8권4호
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    • pp.345-360
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    • 2021
  • This paper presents an analytical approach to calculate the buckling load of the cylindrical ring structures subjected to both hydrostatic and hydrodynamic pressures. Based on the conservative law of energy and Timoshenko beam theory, a theoretical formula, which can be used to evaluate the critical pressure of buckling, is first derived for the simplified cylindrical ring structures. It is assumed that the hydrodynamic pressure can be treated as an equivalent hydrostatic pressure as a cosine function along the perimeter while the thickness ratio is limited to 0.2. Note that this paper limits the deformed shape of the cylindrical ring structures to an elliptical shape. The proposed analytical solutions are then compared with the numerical simulations. The critical pressure is evaluated in this study considering two possible failure modes: ultimate failure and buckling failure. The results show that the proposed analytical solutions can correctly predict the critical pressure for both failure modes. However, it is not recommended to be used when the hydrostatic pressure is low or medium (less than 80% of the critical pressure) as the analytical solutions underestimate the critical pressure especially when the ultimate failure mode occurs. This implies that the proposed solutions can still be used properly when the subsea vehicles are located in the deep parts of the ocean where the hydrostatic pressure is high. The finding will further help improve the geometric design of subsea vehicles against both hydrostatic and hydrodynamic pressures to enhance its strength and stability when it moves underwater. It will also help to control the speed of the subsea vehicles especially they move close to the sea bottom to prevent a catastrophic failure.

열성형 공정에서 발생하는 필름의 잔류응력 및 스프링 백에 관한 연구 (A study on the residual stress and spring back of thermoformed films)

  • 박두용;박동현;이호상
    • Design & Manufacturing
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    • 제16권1호
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    • pp.27-35
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    • 2022
  • Thermoforming is a plastic manufacturing process that applies a force to stretch a film of heated thermoplastic material over an engineered mold to create a 3-dimensional shape. After forming, the shaped part can then be trimmed and finished to specification to meet an end-user's requirements. The process and thermoplastic materials are extremely versatile and can be utilized to manufacture parts for a very wide range of applications. In this study, based on K-BKZ nonlinear viscoelastic model, thermoforming process analysis was performed for an interior room-lamp. The predicted thickness was minimum at the corner of a molded film, and maximum at the center of the bottom. By using the Taguchi method of design of experiments, the effects of process conditions on residual stresses were investigated. The dominant factors were the liner thickness and the film heating time. As the thickness of the liner increased, the residual stress decreased. And it was found that the residual stress decreased significantly when the film heating temperature was higher than the glass transition temperature. A thermoforming mold and a trimming mold were manufactured, and the spring back was investigated through experiments. The dominant factors were film heating time, liner thickness, and lower mold temperature. As the film heating time and liner thickness increased, the spring back decreased. In addition, it was found that the spring back decreased as the lower mold temperature increased.

SM30C의 탄소강에서 템퍼링 온도에 따른 미세조직 변화가 상온 인장특성에 미치는 영향 (Effect of Microstructure Change According to Tempering Temperature on Room Temperature Tensile Properties in Carbon Steel of SM30C)

  • 지예빈;김기범;정종민;김권후
    • 열처리공학회지
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    • 제36권1호
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    • pp.1-6
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    • 2023
  • In order to process plastic with similar mechanical performance to metal materials, it is necessary to improve the strength and hardness of core parts of the injection equipment in extrusion system. The tempering process is a heat treatment performed to reduce brittleness and improve elongation along with improvement of dimensional defects of martensite formed after quenching. In this study, changes in microstructure and mechanical properties according to temperature were evaluated after quenching and tempering of SM30C material. As a result, the strength and hardness were gradually decreased by tempering at 250~400℃, and the decrease was greatly increased under the tempering condition at 450℃. Under the tempering condition of 200~400℃, the main structure was lath martensite, and the precipitation amount and size of needle-shaped cementite increased along the lath with the increase of the tempering temperature. Most of the shape of cementite has a needle-like structure, and the formation of some spherical cementite is observed. Under the tempering condition of 450℃, a mixed structure of ferrite and martensite was formed according to the decomposition of martensite.

투수 및 암반거동을 고려한 터널 라이닝의 거동 분석 (Tunnel-Lining Analysis in Consideration of Seepage and Rock Mass Behavior)

  • 공정식;최준우;남석우;이인모
    • 대한토목학회논문집
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    • 제26권5C호
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    • pp.359-368
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    • 2006
  • 시공후 터널의 거동에 영향을 주는 대표적인 인자들로 시간에 따른 투수상태와 지반의 장기거동을 들 수 있다. 본 연구에서는 이러한 인자들과 관련된 터널거동을 분석하기 위한 수치해석모델을 개발하고 터널이 겪을 수 있는 다양한 시공 후 하중 조건에 대하여 수치해석을 수행하였다. 터널 변상에 대한 영향인자와 터널거동의 메카니즘을 파악하기 위해 가능한 모든 변상 발생 시나리오를 구성하였으며, 부직포의 투수계수, 수위상승, 장기적인 이완하중과 과발파로 인한 손상 등 터널의 시공 후 장기 변상에 관련된 인자들이 조사되었다. 시공 후 터널 변상 발생 시나리오는 터널형식과 그에 따른 하중 메카니즘에 따라 크게 두 가지로 구분할 수 있음을 알 수 있었다. 토사터널에 대해서는 투수상태와 관련된 거동이 주요 변상의 원인으로 분석되었으며 배수재의 투수계수 저하와 수위상승에 의한 영향에 대해 분석하였다. 암반 터널에서는 암반의 점소성 거동을 분석하였고 암반의 이완과 크립에 의한 장기적인 이완하중의 영향에 대해 연구하였다.

초고분말 플라이 애시를 다량 치환한 자기감지형 그라우트재의 역학적 및 전기적 특성 (Mechanical and Electrical Properties of Self-sensing Grout Material with a High-Volume Ultrafine Fly Ash Replacement)

  • 이건철;김영민;임건우
    • 한국건축시공학회지
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    • 제24권2호
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    • pp.215-226
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    • 2024
  • 본 연구에서는 초고분말 플라이 애시가 다량 치환된 자기감지형 그라우트의 성능을 검토하기 위하여 실험적 연구를 진행하였다. 또한 기존의 대표적인 산업부산물인 고로슬래그 미분말과 플라이 애시를 동일한 양으로 치환하여 굳지 않은 그라우트의 유동특성, 경화 그라우트에서 압축강도, 길이변화율, 전기적 특성을 평가하였다. 실험결과 초고분말 플라이 애시 치환시 소성점도가 크게 낮아져 유동성이 향상되었으며, 압축강도도 플레인보다 초기재령에서부터 높게 나타났다. 또한 전기적 특성에서도 FCR-Stress, FCR-Strain의 관계가 유사하게 나타났다.

국내 전기전자 제품에 함유된 신규 RoHS II 물질 검출 사례 연구 (Case Study on Determination of the Level of New RoHS II Substances in Domestic Electronic and Electrical Equipments)

  • 송문환;손승환;조영달;최은경
    • 청정기술
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    • 제17권2호
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    • pp.124-133
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    • 2011
  • 2006년 시행되어 온 RoHS 규제에 유해물질을 추가하여 더 강화된 RoHS II의 공표에 대비하여 본 연구에서는 RoHS II의 최우선 규제 물질이면서 2010년 발표된 REACH SVHC 후보목록에도 포함된 물질인 Hexabromocyclododecane (HBCDD) 및 3종 프탈레이트, Dibutyl phthalate (DBP), Butyl benzyl phthalate (BBP), Diethylhexyl phthalate (DEHP)의 국내 전기 전자제품내의 함유 여부를 사전 검토해보려는 목적으로 사례 연구를 진행하였다. 이에 고분자 소재로 구성된 세탁기, 냉장고, 혹은 전자렌지의 부품 20개를 12개 전기전자 부품 생산회사로부터 수거하여 4종 규제 물질을 기체크로마토그래피 질량분석법으로 분석하여 그 함유량을 측정한 결과 Nitrile Butadine Rubber (NBR), Polypropylene (PP), Polybutylene Terephthalate (PBT), Ethylene Propylene Rubber (EPDM), Polyvinyl Chloride (PVC) 등의 소재로 된 부품 중 HBCDD는 NBR 소재로 된 3종 부품에서 42~381 mg/kg 범위로 검출되어 규제값 0.1 wt% (1,000 mg/kg)보다는 적지만 주의를 요한다. DBP 및 BBP는 20개 부품모두에서 검출되지 않고 있어 이 두 물질은 전지전자 제품용 플라스틱 소재에서 넓게 사용되지 않고 있을 가능성을 시사하고 있다. 그러나 DEHP는 40~59,400 mg/kg 범위로 NBR, PP, PBT, EPDM 및 PVC로 이루어진 부품에서 모두 검출되어 광범위하게 사용되고 있음을 알 수 있었고 특히 NBR 및 PVC로 이루어진 8개 부품에서 예상 규제치인 0.1 wt% (1,000 mg/kg)을 훨씬 능가한 0.45~5.94 w%로 검출되고 있어 이에 대한 대비가 필요함을 알 수 있었다. 추가로 REACH SVHC (고위험성 물질)에 속하는 Diarsenic pentaoxide, Diarsenic trioxide, Lead hydrogen arsenate, Triethyl arsenate의 4종 물질의 함유 여부를 ICP에 의한 비소(Arsenic) 분석으로 스크리닝해 본 결과 NBR, PBT 소재의 4개 부품에서 15~700 mg/kg으로 검출되었고 이 중 PBT소재의 부품인 Thermistor에서는 규제되는 비소화합물이 규제값(0.1 wt%, 1,000 mg/kg)을 초과할 가능성이 매우 높다.

PARTIAL REPLACEMENT OF GRASS SILAGE WITH WHOLE-CROP CEREAL SILAGE FOR GROWING BEEF CATTLE

  • Raza, S.H.;Rowlinson, P.
    • Asian-Australasian Journal of Animal Sciences
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    • 제8권3호
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    • pp.281-287
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    • 1995
  • A study was conducted to investigate the effect of different inclusion levels of urea treated whole-crop wheat silage (UWCWS) in grass silage based rations on the performance of growing beef cattle. The winter wheat (variety, Riband) was harvested (in the summer of 1991) at a dry matter proportion of 520 g/kg and treated with feed grade urea at the rate of 37 kg/tonne crop dry matter and preserved in a heavy duty plastic bag using a silo press. The urea treated whole crop wheat silage (UWCWS) was mixed with grass silage to replace 0.00 (S100), 0.33 (S33) and 0.67 (S67) parts of the forage dry matter and fed ad libitum in a cross over design to 18 Simmental X Holstein Friesian growing beef animals. Two energy sources {one high in starch, rolled barley (RB) and one high in digestible fibre, sugar beet pulp (SBP)} were fed to supply sufficient energy for the efficient use of nitrogen by the rumen micro-organisms. The data on DMIF (dry matter intake of forage), TDMI (total dry matter intake), DLWG (daily live weight gain), FCR (feed conversion ratio) were recorded and faecal samples were collected to determine the digestibility coefficients. Results revealed that with the inclusion of UWCW in the animals' diets the DMI of the forage was significantly increased (p < 0.05). The highest DMIF was found in the treatment "S33" ($6.28{\pm}0.25kg$) where 67% of the silage dry matter was replaced with the UWCW and the lowest value for DMIF was observed in the control treatment ($5.03{\pm}0.23kg$). The DLWG did not differ significantly between the treatments. However, treatment "S100" showed a trend towards a superior DLWG. Feed conversion ratio in the control treatment differed significantly from "S67" and "S33". The addition of the UWCW in the animals' diet resulted in the lower FCR There was no effect of type of energy supplement on any aspect of performance either overall or in interaction with grass silage: UWCWS ratio. The regression and correlation coefficients for DMIF (r = 5.22 + 0.0184x*), DLWG (r = $1.04-0.00086x^{NS}$) and FCR (r = 4.78 = 0.022x*) on the inclusion of UWCW in the diet were calculated. The effect of the inclusion of UWCW on the overall digestibility coefficients was significant (p < 0.05). The addition of the UWCWS in the diet decreased the digestibility of the DM, OM, ADF and NFE but effect on the protein digestibility was non significant. The results of present study suggests that a DLWG slightly over 1 kg can be achieved with UWCW during the store period (period in which animal performance targets are low especially during winter) and the prediction of ME was overestimated as the high intake of DM did not reflect in improved animal performance.

농촌지역 간이상수도시설 개발 및 개선에 관한 연구 (A Study on the Development and Improvement of Simple Piped Water Supply System in Rural Area of Korea)

  • 정용;구자건;김명호;윤석우;김인숙
    • 농촌의학ㆍ지역보건
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    • 제13권1호
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    • pp.19-25
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    • 1988
  • It is very important to supply safe drinking water for rural area not only a prevention of entric diseases but also a promotion of health life. It is estimated that 6,981,000 rural inhabitants were covered by the simple piped water supply system at the end of 1987 in Korea. The programme for improvement of water supply system in rural villages was initiated by the government since 1967. But most of these systems have been operated carelessly by the hands of villagers who have no proper knowledge and experience. Since most of water sources were located nearby farmland, there might be a possibility that the sources could be contaminated by pesticides and fertilizers. For this reason, it is recommended to take underground water as a water source rather than surface water such as a pond or streamwater in rural areas. However, the system is supplied from the surface water, its water quality can be improved by using of simple sand filter and simple chlorinator inexpensively. On the basis of an on-site study, conducted during 1986-87, in San-Buk Village, Keum-Sa-Myon, Yeju-Gun, Kyong-Gi-Do, the new simple piped water supply system was designed by the Institute for Environmental Research, Yonsei University, and constructed by the villagers themselves in September 1987. This simple system which is protected by metal fences consists of three main parts, pump house, vertical sand filter and water tank. The pumped water from underground flows into the upper part of the sand filter, through the sand, and out the water tank which is connected to the bottom of vertical filter. And the simple plastic-bottle chlorinator was installed in the water tank for chlorination. The water quality was remarkably improved after completion of construction. The total bacterial count was not detected from the tap water in households distributed by this simple piped water supply system. The construction cost of this system which was connected 34 households in San-Buk Village, was 4,851,000 won (approximately 6,020 U.S. dollars : 1$=805.8 won) in 1987,77% of expenses was supported by the Community Development Foundation in Korea. This case study for simple piped water supply projects will be applicable to other programme for improvement of water supply system in rural areas of Korea, and other developing countries.

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고추 부위별 chlorothalonil, kresoxim-methyl 및 procymidone 농약성분의 잔류 분포 (Residue Distribution of Chlorothalonil, Kresoxim-methyl and Procymidone among Different Parts of Hot Pepper Plants)

  • 이미경;황재문
    • 한국식품과학회지
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    • 제41권6호
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    • pp.722-726
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    • 2009
  • Chlorothalonil, kresoxim-methyl 및 procymidone 농약성분은 고추 과육 대 꼭지에서의 잔류농도의 비율이 농약성분에 따라 1:2-5로서 고춧가루에 꼭지가 혼입될 경우 고춧가루 중 농약 잔류량이 약 20%만큼 상승할 수 있는 것으로 나타났다. 그러므로 고춧가루의 안전성 확보를 위해서는 고춧가루 제조 시 꼭지가 혼입되지 않도록 해야 할 것이다. 고추 과육 대 고춧잎에서는 실험 농약성분 3종의 잔류농도 비율이 농약성분에 따라 1:11-39로 나타났다. 이것은 현재 실험 농약 3종의 고춧잎에 대한 잔류허용기준의 비설정 조치가 기준 설정 여부의 판단기준에 부합되는 것임을 말한다. 그러나 chlorothalonil 수화제의 경우 고춧잎 식용금지 문구가 부재한데 이것은 식용금지 문구 포함 여부의 판단기준에 부합되지 않으므로 이에 대한 재검토가 필요하다.

선택적 레이저 소결 공정 적용 폴리아미드 12의 온도별 충격 특성에 관한 연구 (Study on Impact Properties of Polyamide 12 depending on Temperature by Selective Laser Sintering Process)

  • 김무선
    • 한국산학기술학회논문지
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    • 제19권10호
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    • pp.136-142
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    • 2018
  • 3D 프린팅 공법으로 알려진 적층 공정 기술은 지속적인 소재 개발을 바탕으로 모형 제작부터 상용화 부품 제작까지 활용도를 확장하고 있다. 최근 들어 고강도 엔지니어링 플라스틱 소재 중의 하나인 polyamide (폴리아미드) 계열의 고분자를 활용하여 경량화 및 고강도의 부품을 제작하는 연구 개발이 활발히 진행되고 있다. 이번 연구에서는 polyamide 12 (PA12) 소재를 대상으로 Izod 충격 특성을 분석하였다. 시편 제작을 위해 기계적 특성이 우수한 선택적 레이저 소결 (Selective Laser Sintering) 공정 방식을 적용하였으며, PA12 및 글라스 비드 (glass bead) 보강 PA12 소재로 구분하여 제작하였다. 시편은 제작 플랫폼 상의 제작방향 별로 구분하였으며, 각 시험편을 $-25^{\circ}C$, $25^{\circ}C$, $60^{\circ}C$의 시험온도 환경에서 Izod 테스트를 진행하였다. 그 결과로, 각 PA12 및 글라스 비드 보강 PA12의 충격강도 값은, $25^{\circ}C$시험온도에서 제작방향이 수직인 경우 평행 시편 대비하여 48.8% 및 16.3%의 충격강도 값 저하를, 시험 온도에 따른 영향으로는 평행 시편을 기준으로 $60^{\circ}C$의 충격강도 값이 $-25^{\circ}C$ 대비하여 46.5% 및 20.4% 향상됨을 확인할 수 있었다.