• 제목/요약/키워드: Plant Maintenance

검색결과 930건 처리시간 0.023초

LNG 액화 플랜트 배치 최적화를 통한 투자비 절감에 관한 연구 (The Research of Layout Optimization for LNG Liquefaction Plant to Save the Capital Expenditures)

  • 양진석;이창준
    • Korean Chemical Engineering Research
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    • 제57권1호
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    • pp.51-57
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    • 2019
  • LNG 플랜트의 설비 배치는 안전, 환경과 관련된 법규 및 유지 및 보수 공간, 작업자 이동 통로 등 작업자의 근무환경이나 안전과 관련된 다양한 설계 제약조건을 충족해야 한다. LNG 플랜트 설비 중 가장 중요한 초저온 공정인 액화공정의 경우, 배관 내 유체와 외부 대기와의 온도 차이에 의한 열 손실과 유체 흐름 시 발생하는 압력 손실이 발생하기 때문에 가능한 설비 간 배관 길이는 짧을수록 유리하다. 따라서, 액화 공정을 건설할 때 다양한 제약조건을 만족하면서 배관의 길이를 최소로 하는 설비 배치가 이루어져야 하며, 이러한 문제는 수학적 모델링으로 배관의 비용을 목적함수를 만들어 이를 최소화하는 최적화 문제로 다룰 수 있다. 이와 관련된 기존 연구들은 대체로 장치 간 유지 보수에 필요한 최소 공간 확보, 사고 예방을 위한 장치 간 이격거리 등 안전 요소를 간과해 왔다. 또한, 기존 연구는 대체로 개념설계를 이용한 배치를 다루어 왔으며, 이미 건설된 실제 배치 결과와 최적화 결과를 비교하여 배치 최적화 문제가 실제 어느 정도 비용 절감 효과가 있는지 검증한 내용은 전무한 실정이다. 본 연구에서는 작업자의 근무나 안전과 관련된 장치 간 이격거리와 유지 보수와 관련된 제약조건 식을 세우고 장치를 연결하는 파이프의 총 비용을 목적함수로 하는 MILP(Mixed Integer Linear Programming) 형태의 문제를 설계하였다. 하지만, 식이 복잡하고 공정 특성에 따라 다양한 제약조건을 추가해야 하는 경우가 있으므로 목적함수의 미분식을 이용하여 푸는 기존의 최적화 방법론으로 풀기에는 많은 어려움이 있다. 따라서, 본 연구에서는 목적함수의 미분식 없이 최적해를 찾을 수 있는 PSO (Particle Swarm Optimization)를 이용하여 최적화를 수행하였다. 실제로 가동 중인 C3MR (Propane precooling Mixed Refrigerant) 공정에 대한 최적화를 수행하여, 본 연구에서 제안한 방법이 어느 정도 효과가 있는지 검증하였다.

중소형 플랜트의 표준화된 플랜트 엔지니어링 활동 모델 개발: 상세설계를 중심으로 (Development of Standard Activity Model for Small and Medium sized Plant: Focused on Detailed Design Phase)

  • 신중욱;염충섭
    • 시스템엔지니어링학술지
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    • 제14권1호
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    • pp.13-18
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    • 2018
  • Plant Engineering is a series of activities going through following life cycle phases: planning, basic design, detailed design, procurement and construction, commissioning, operation and maintenance, to produce a target product. From among these phases of plant engineering life cycle, a detailed design phase is an important phase producing final design deliveries. Luckily, through technical co-operation and experiences of constructing plants, large Korean engineering companies have accumulated know-hows of efficient detailed designs. However, smaller engineering companies have less experience of performing detailed designs so there is always a risk of causing design errors in the detailed design phase. To mitigate the risk of design errors in the detailed design phase, it is necessary to systematize a concrete activity model of a detailed design phase. In this paper, we have developed a prototype of a detailed design activity model through a widely used function modeling methodology called IDEF0.

발전기 계자 접지 검출회로 신뢰성 점검에 관한 연구 (A Study Of Reliability Check Method for Generator Field Ground Detectors)

  • 천영식;박호철;원학재;한승문;한정훈
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 추계학술대회 논문집 학회본부 B
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    • pp.585-587
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    • 1999
  • The rotorbody and rotor winding of generator are isolated by an insulator and the output characteristic of the generator is maintained in the best states. Only when an insulation resistance between them is over a certain extent. The aim of this research is to develop the simulator for rotor earth fault detection circuits. It is composed of the power resource which is to control the virtual field voltage, stepping motor which is to give virtual ground. It is possible to inspect with the device and program developed in this study in the same as real operating condition and evaluate the integrity of generator rotor through the function of data acquisition and graphic output. If these technologies will be applied to the inspection, prevent a damage of the generator and contribute to improve maintenance reliance.

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탄소세(炭素稅)를 고려한 화력발전 설비간의 경제성 평가 (Economic Analysis of Power Plant Utilities Under $CO_2$ Emission Tax)

  • 김지수;이병남;김태진
    • 산업공학
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    • 제10권1호
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    • pp.237-248
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    • 1997
  • The purpose of this study is to make an economic analysis of power plant utilities by examining electricity generating costs with environmental consideration. Economic growth has caused pollutant emission, and subsequent environmental pollution has been identified as a very real limit to sustainable development. Considering the enormous role of electricity in the national economy, it is thus very important to study the effect of environmental regulations on the electricity sector. Because power utilities need large investments during construction, operation and maintenance, and also require much construction lead time. Economic analysis is the very important process in the electric system expansion planning. In this study, the levelized generation cost method is used in comparing economic analysis of power plant utilities. Among the pollutants discharged of the electricity sector, this study principally deals with the control activities related only to $CO_2$, and $NO_2$, since the control cost of $SO_2$, and TSP (Total Suspended Particulates) is already included in the construction cost of utilities. The cost of electricity generation in a coal-fired power plant is compared with one in an LNG combined cycle power plant. Moreover this study surveys the sensitivity of fuel price, interest rate and carbon tax. In each case, this sensitivity can help to decide which utility is economically justified in the circumstance of environmental regulations.

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A Super-Absorbent Polymer Combination Promotes Bacterial Aggressiveness Uncoupled from the Epiphytic Population

  • Lee, Bo-Young;Kim, Dal-Soo;Ryu, Choong-Min
    • The Plant Pathology Journal
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    • 제24권3호
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    • pp.283-288
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    • 2008
  • Plant leaf surface is an important niche for diverse epiphytic microbes, including bacteria and fungi. Plant leaf surface plays a critical frontline defense against pathogen infections. The objective of our study was to evaluate the effectiveness of a starch-based super-absorbent polymer(SAP) combination, which enhances water potential and nutrient availability to plant leaves. We evaluated the effect of SAP on the maintenance of bacterial populations. In order to monitor bacterial populations in situ, a SAP mixture containing Pseudomonas syringae pv. tabaci that expressed recombinant green fluorescent protein(GFPuv) was spray-challenged onto whole leaves of Nicotiana benthamiana. The SAP combination treatment enhanced bacterial robustness, as indicated by disease severity and incidence. Unexpectedly, bacterial numbers were not significantly different between leaves treated with the SAP combination and those treated with water alone. Furthermore, young leaves treated with the SAP combination had more severe symptoms and a greater number of bacterial spots caused by primary and secondary infections compared to young leaves treated with the water control. In contrast, bacterial cell numbers did not statistically differ between the two groups, which indicated that measurement of viable GFP-based bacterial spots may provide a more sensitive methodology for assessing virulence of bacterial pathogens than methods that require dilution plating following maceration of bacterial-inoculated leaf tissue. Our study suggests that the SAP combination successfully increased bacterial aggressiveness, which could either be used to promote the ability of biological agents to control weedy plants or increase the robustness of saprophytic epiphytes against competition from potentially harmful microbes.

해수 담수화 플랜트 제어 시스템 구성 방안 연구 (A Study on Automatic Control Systems for Seawater Desalination Plants)

  • 주영덕;김경범;김진
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 하계학술발표대회 논문집
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    • pp.3-9
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    • 2008
  • Recently, the plant industries are being activated and plant control systems use various technologies. Because the optimized design for the plants is very important for the reducing of operation and maintenance costs, automatic control systems become more important. Plant control systems consist of the master controller, the plant networks, the programming environment for engineering, monitoring software and the field devices. The control systems should have reliability, availability and safety. Modular architecture of hardware and software makes flexible configuration of the control systems. Each component should have diagnostic functions. It follows industrial standards and makes open systems. Open systems increase accessibility against the data which is distributed in the plants. The controllers including processor and communication modules use the up-to-date technology. They have real time and fault tolerant function by duplicating processors or networks. It also enables to make the distributed control systems. The distributed architecture makes more scalable main control system. Automatic control systems can be operated with better performance. In this paper, we analyzed the requirements of the seawater desalination plants and made some consideration facts for developing the optimized controller. Also we described the design concept of the main controller, which consists of several modules. We should validate and complement the design for the reliability and better performance.

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원자력발전소 방화벽 관통부 성능평가 시범 적용 (Pilot Application of Fire Barrier Penetration Seal Evaluation in Nuclear Power Plant)

  • 박준현
    • 한국화재소방학회논문지
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    • 제20권4호
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    • pp.98-104
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    • 2006
  • 원자력발전소 화재방호 규정에서 방화벽 관통부는 방화벽과 동등한 내화성능을 갖는 구조로 시공할 것을 요구하고 있다. 화재방호 규정이 제정되기 이전에 설계되어 방화벽 관통부 내화성능 인증되지 않은 'K' 원자력발전소에 대해서 내화성능을 평가하였다. 내화성능 평가는 육안점검에 의한 방법과 시공된 관통부 데이터와 시험체 데이터를 비교하여 판단하는 한계접근법을 적용하였다. 내화성능 평가 결과, 전체 관통부의 50%에 해당하는 관통부가 성능기준에 미달하는 것으로 나타났다. 본 연구에서는 성능평가 결과와 더불어 관통부 내화성능을 확보하기 위한 설비 개선, 유지관리 방안 등을 제시하였다. 본 연구는 가동중인 발전소를 대상으로 한 실증평가로서 본 연구에서 적용한 평가방법, 연구결과 등은 향후 타원전의 관통부 성능평가에 유용하게 활용될 것으로 기대된다.

Evaluation of Nuclear Plant Cable Aging Through Condition Monitoring

  • Kim, Jong-Seog;Lee, Dong-Ju
    • Nuclear Engineering and Technology
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    • 제36권5호
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    • pp.475-484
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    • 2004
  • Extending the lifetime of a nuclear power plant [(hereafter referred to simply as NPP)] is one of the most important concerns in the global nuclear industry. Cables are one of the long-life items that have not been considered for replacement during the design life of a NPP. To extend the cable life beyond the design life, it is first necessary to prove that the design life is too conservative compared with actual aging. Condition monitoring is useful means of evaluating the aging condition of cable. In order to simulate natural aging in a nuclear power plant. a study on accelerated aging must first be conducted. In this paper, evaluations of mechanical aging degradation for a neoprene cable jacket were performed after accelerated aging under tcontinuous and intermittent heating conditions. Contrary to general expectations, intermittent heating to the neoprene cable jacket showed low aging degradation, 50% break-elongation, and 60% indenter modulus, compared with continuous heating. With a plant maintenance period of 1 month after every 12 or 18 months operation, we can easily deduce that the life time of the cable jacket of neoprene can be extended much longer than extimated through the general EQ test. which adopts continuous accelerated aging for determining cable life. Therefore, a systematic approach that considers the actual environment conditions of the nuclear power plant is required for determining cable life.

발전소 사업장의 안전교육 효과성 향상을 위한 QR Code 활용방안 연구 (A Study on the Utilization of QR Code for Improving the Effectiveness of Safety Education in Power Plant Workplaces)

  • 오명근;김영국;정경옥
    • 대한안전경영과학회지
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    • 제24권2호
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    • pp.33-39
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    • 2022
  • In order to improve the implementation of safety and health education at the site for industrial accident prevention activities, research was conducted to minimize inconvenience and increase utilization by redesigning and developing existing education methods. To date, occupational safety and health education has been conducted without considering the general work characteristics and functional facilities (mechanical, electrical, instrumentation, chemical) of workers (mechanical: turbine, valve, pump, hydraulic system, electrical: generator, breaker, motor, etc.). In particular, plant facilities were classified as mechanical and electrical facilities to improve the methodology for industrial safety and health education for plant maintenance workers. In addition, the "One Page Education Plan" was announced as a learning case because the spread of COVID-19 infectious diseases made it impossible to reduce or control the number of people in all groups and groups. The improvement of this training method will play a major role in improving the effectiveness of safety education in power plant workplaces.

수학적 모델과 폭발사고 모델링을 통한 산화에틸렌 공정의 설비 배치 최적화에 관한 연구 (Study for the Plant Layout Optimization for the Ethylene Oxide Process based on Mathematical and Explosion Modeling)

  • 차상훈;이창준
    • 한국안전학회지
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    • 제35권1호
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    • pp.25-33
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    • 2020
  • In most plant layout optimization researches, MILP(Mixed Integer Linear Programming) problems, in which the objective function includes the costs of pipelines connecting process equipment and cost associated with safety issues, have been employed. Based on these MILP problems, various optimization solvers have been applied to investigate the optimal solutions. To consider safety issues on the objective function of MILP problems together, the accurate information about the impact and the frequency of potential accidents in a plant should be required to evaluate the safety issues. However, it is really impossible to obtain accurate information about potential accidents and this limitation may reduce the reliability of a plant layout problem. Moreover, in real industries such as plant engineering companies, the plant layout is previously fixed and the considerations of various safety instruments and systems have been performed to guarantee the plant safety. To reflect these situations, the two step optimization problems have been designed in this study. The first MILP model aims to minimize the costs of pipelines and the land size as complying sufficient spaces for the maintenance and safety. After the plant layout is determined by the first MILP model, the optimal locations of blast walls have been investigated to maximize the mitigation impacts of blast walls. The particle swarm optimization technique, which is one of the representative sampling approaches, is employed throughout the consideration of the characteristics of MILP models in this study. The ethylene oxide plant is tested to verify the efficacy of the proposed model.