• Title/Summary/Keyword: Planning and Production System

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An Expert System for the Process Planning of the Elliptical Deep Drawing Transfer Die (타원형 디프 드로잉 트랜스퍼 금형의 공정설계 전문가 시스템(I))

  • 박동환;박상봉;강성수
    • Korean Journal of Computational Design and Engineering
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    • v.5 no.3
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    • pp.255-262
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    • 2000
  • A computer-aided process planning (CAPP) system for rotationally symmetric deep drawing products has been developed. The application for non-axisymmetric components, however, has not been reported yet. Therefore, this study investigates process sequence design in deep drawing process and constructs an expert system of process planning for non-axisymmetric motor frame products with elliptical shape. The system developed consists of four modules. The first one is recognition of shape module to recognize the products. The second one is a 3-D modeling module to calculate surface area for non-axisymmetric products. The third one is a blank design module that creates an oval-shaped blank with the identical surface area. The forth one is a process planning module based on production rules that play the best important role in an expert system for manufacturing. The production rules are generated and upgraded by interviewing with field engineers. The constructed system using AutoLISP language under the AutoCAD environment is baled on the knowledge base system which is involved a lot of expert's technology. Results of this system will be provide effective aids to the designer and engineer in this field.

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Capacity-Filtering Algorithm based Release Planning Method for TFT-LCD Fab (생산능력 필터링 알고리즘 기반의 TFT-LCD Fab 투입계획 생성 방법론)

  • Son, Hak-Soo;Lee, Ho-Yeoul;Choi, Byoung-Kyu
    • IE interfaces
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    • v.22 no.1
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    • pp.1-9
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    • 2009
  • As the LCD fabrication factories (Fab) are highly capital-intensive and the markets are very competitive, it is an essential requirement of operational management to achieve full-capacity production while meeting customer demands on time. In a typical LCD Fab, medium-term schedules such as release plans and production plans are critical to achieve the goal of full-capacity production and on-time delivery. Presented in this paper is a framework for weekly planning system generating medium-term schedules using a finite-capacity planning method. Also this paper presents a release planning method applying capacityfiltering algorithm, especially backward capacity-filtering procedure, which is one of the finite-capacity planning methods. In addition, performance analyses using actual data of a TFT-LCD Fab show that the proposed method is superior to existing methods or commercial S/W products generating release plans.

CHAOS IN PRODUCTION PLANNING

  • Haghighirad, Farzad;Makui, Ahmad;Ashtiani, Behzad
    • Journal of applied mathematics & informatics
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    • v.26 no.3_4
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    • pp.739-750
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    • 2008
  • A phenomenon which is seen in some of the manufacturing systems and production planning is chaos and the butterfly effect. The butterfly effect points out that in case of the presence of nonlinear relations in system and incorrect estimation of initial values of variables, the error in the estimates of system state will be intensified, and after a while there will be a large distance between available state of system and reality. Using mathematical means and computer simulation, we have tried to demonstrate that in a production system the numerical combination of Cycle Time (CT), Adjustment Time between existing and desired Work In Progress (WIP), and Adjustment Time between current and desired inventory can lead to chaos and butterfly effect in the behavior of the inventory state variable. Our paper concludes with a discussion of a hypothesis that emerged from this research.

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Implementation of AR based Assembly System for Car C/pad Assembly (차체 C/Pad 조립을 위한 증강현실 기반의 조립시스템 구현)

  • Park, Hong-Seok;Choi, Hung-Won;Park, Jin-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.8
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    • pp.37-44
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    • 2008
  • Nowadays, the increasing global competition forces manufacturer to reduce the cost and time for implementation of manufacturing system. The AR(augmented reality) technology as a new human-machine interface introduces a noteworthy perspective for a new manufacturing system design. Using AR technology, a physically existing production environment can be superimposed with virtual planning objects. Therefore, the planning tasks can be validated without modeling the surrounding environment of the production domain during short process planning time. In this paper, we introduce the construction of AR browser and determine the optimal environment parameters for field application of AR system through lots of tests. And, many methods such as multi-marker coordinate system, division of virtual objects and so on, are proposed in order to solve the problems suggested from initial field test. Based on these tests and results, the test-bed of C/Pad assembly system is configured and robot program for C/Pad assembly is generated based on AR system.

Rough-cut simulation algorithm for the decision of operations policy at the block paint shop in shipbuilding (조선 도장공정 운영전략 수립을 위한 사전모의실험기법)

  • Chung, Kuy-Hoon;Park, Chang-Kyu;Min, Sang-Gyu;Park, Ju-Chull;Cho, Kyu-Kab
    • IE interfaces
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    • v.14 no.1
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    • pp.59-66
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    • 2001
  • This paper introduces the case study that has been performed at the block paint shop, Hyundai Heavy Industries. First of all, the overall production processes of shipbuilding and research activities conducted by Korean are reviewed with a view-point of production planning. Then HYPOS(Hyundai heavy industries Painting shop Operation System) project is briefly described, which has several modules such as planning module, scheduling module, work order module, and DB(database) management module. Although the HYPOS system has several modules, this paper mainly focuses on the planning module that utilizes the rough-cut simulation algorithm to make a decision about the policy for production schedule. The HYPOS has been operated since June, 2000 and the operation data has been collected for the purpose of future evaluation about the performance of HYPOS system. The evaluation of HYPOS will be shown in a public domain as soon as the enough operation data is available.

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High performance MRP(Material Requirement Planning) system based on tree-structured BOM(Bill of Material) (트리 구조의 BOM(Bill of Material)에 기초한 고성능 MRP(Material Requirement Planning) 시스템)

  • Na Hong-Bum;Lee Hyung-Gon;Park Jin-Woo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.601-602
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    • 2006
  • The primary role of MRP(Material Requirement Planning) is to make a production plan so that we have an exact quantity of right materials on needed time at right place. But the ignorance on capacity constraints makes some problems whenever production schedule is established. To increase the performance of MRP system, a novel approach which is based on new input data structure is suggested. The new input data structure includes all the information about Material BOM, Routing and resource data so that we can easily examine the usage of resources and generate higher performance production plans.

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A Study on Planning Aspects & Detailed Techniques in terms of Main Concept of Ecological Industrial Parks (생태산업단지 개념에서 본 계획측면과 세부수업에 관한 연구)

  • Jeong, Sook-Young;Oh, Deog-Seong
    • KIEAE Journal
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    • v.2 no.1
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    • pp.11-19
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    • 2002
  • This Study aims to find out the planning aspects and detailed techniques in terms of concept of the Ecological Industrial Parks. It consists of the three parts : Firstly, according to theoretical review, this study gives a definition of the concept of ecological industrial parks. Secondly, it institutes planning aspects of ecological industrial parks based on the main concept. Thirdly, 8 case studies show us analysis of detailed techniques used each planning aspects. Ecological industrial parks mean industrial systems which make energy and substance circulated in order to reduce environmental pollutions inside and outside of park like natural ecosystem. To actualize ecological industrial parks, we have to adopt 3 planning aspects which are energy and substance recycling system, environmentally-friendly site planning based on ecology concept, constructing of ecological production and management. In case study, detailed techniques from each planning aspects are shown in table 8. As a result of case study, detailed techniques about planning of energy and substance recycling system is accommodated most. On the other hand, environmentally-friendly site planning techniques based on ecological concept is used passively. And detailed techniques about constructing of ecological production and management are very various as each cases. Finally, in terms of analysis, this study shows us appliable planning when we develop domestic Ecological industrial parks.

A Study on Production Planning with Reliable Satisfaction for Due Date(Focused on a Automobile Components Manufacturer) (납기 신뢰성 확보를 위한 생산계획 수립에 관한 연구(자동차 부품업체 중심으로))

  • Choi, Yoon-Jeong;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.8 no.6
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    • pp.139-147
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    • 2006
  • In case of domestic automobile manufacturers introducing and running a make-to-order production system, JIT system is to provide a necessary number of components at a right place in time which is a specific supply chain management, is different from other occupations. This study is for establishing a efficient production planning and finding a management method to correspond with a manufacturing system and diversified supply chain management and building an information system to support it. For this, we analyze the relevant business process and utilize various informations occur in supply chain of domestic automobile components manufacturer. It will contribute to not only reliability improvement of production management system but also satisfaction for due date of products.

A Basic Study on the Introduction Facilities of Agriculture and Rural Areas for the Establishment of the Rural Space Plan (농촌공간계획 수립을 위한 농업·농촌 도입 시설에 관한 기초연구)

  • Kim, Yong-Gyun;Kim, Sang-Bum
    • Journal of Korean Society of Rural Planning
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    • v.30 no.2
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    • pp.25-34
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    • 2024
  • This study is a basic study for reorganizing the facility system of agriculture and rural areas necessary for establishing a rural spatial plan. Accordingly, the newly implemented rural spatial planning system was briefly reviewed. As the scope of the study, the facility-related laws and the classification and classification system of facilities of previous studies were set as the scope of the study. In order to reorganize the facility system in rural areas necessary for establishing a rural space plan, this study compared and analyzed the facilities according to the laws related to the facilities and the use of previous studies. As a result of analyzing 21 target sites for rural agreements with 12 sectors of service facilities in rural areas as indicators, 14 facilities in 8 sectors were found to be commonly introduced for the establishment of living areas in rural areas or regional development. However, the classification of production space facilities related to agriculture as functional facilities necessary for rural life was insufficient. Accordingly, when considering the specificity of rural areas, it is necessary to classify facilities of living spaces in rural areas and production space of agriculture according to their use.

A Study of the Development Direction Factors for Mass Customization of Clothing based on Digital Fashion System

  • Lim, Hosun;Cho, Hakyung
    • Fashion & Textile Research Journal
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    • v.17 no.1
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    • pp.102-115
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    • 2015
  • Due to the diversification of lifestyles and the rapid growth of Internet environments since the 1990s, mass customization has been recently accepted as an important trend in the area of clothing and all other areas. In response to mass customized clothing products, global clothing product brands are introducing systems for mass customization such as the application of digital fashion systems that introduced IT technologies such as CAD and 3D scanners. However, studies of planning factors for clothing products applied with digital fashion systems in the area of mass production of clothing products are insufficient. Therefore, this study was intended to analyze the lifestyles of 20-30s that are expected to have the highest demand for clothing applied with digital fashion systems and present basic planning factors according to lifestyles. Through the analysis, three groups that have one of fashion pursuing type, sensory information pursuing type, and practical function pursuing type lifestyles were derived. Based on this result, consumer demand for digital fashion systems and basic factors for product planning were analyzed to present basic planning factors for digital fashion system based customized clothing by lifestyle group. This study is meaningful in that it provided basic data for product planning through digital fashion systems by analyzing the awareness, preference, necessity, and planning factors of digital fashion systems through the analysis of lifestyle types.