• Title/Summary/Keyword: Plain Weave Composite

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Variation of Tow Geometry for Polymer Foam-Composite Sandwich Structures during Forming (플리머 포움-복합재료 샌드위치 구조의 성형 중 토우 구조의 변화)

  • Woo Jong Won;Kim Yong Soo;Chang Seung Hwan
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.198-201
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    • 2004
  • This paper aims to investigate the micro-mechanical behaviour of tow geometry with forming pressures and densities of foams during the curing process of plain weave carbon fibre fabric prepregs onto polymer foams. In order to find out and compare deformation patterns between different forming conditions, tow parameters such as amplitude and crimp angle etc. are investigated. From the observation results, geometric difference in the tow architecture with respect to forming conditions and foam characteristics were found. To observe the micro-deformation of the fabric structure, appropriate specimens from carbon fibre-foam sandwich structures are sectioned and observed under the microscope.

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Free Vibration Characteristics of the Steel and GFRP Composite Cylindrical Shells with Simply Supported Conditions (단순지지된 Steel 및 GFRP 복합재료 원통셸의 자유진동 특성)

  • 이영신;최명환;신도섭
    • Journal of KSNVE
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    • v.9 no.2
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    • pp.273-284
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    • 1999
  • The cylindrical shells are used as primary components of complex structures such as airplane fuselages and nuclear pressure vessels. Recently the free vibration analysis of these structures are investigated by many researchers. The engineering informations on experimental validation of the free vibration behavior on the simply supported cylindrical shells are very few. The experimental methods for realizing the physical boundary condition of simply supported edges are examined. Natural frequencies and mode shapes of the isotropic and plain weave composite simply supported shells are obtained by modal tests. A theoretical and finite element analysis are also performed in order to validate the experimental results. The experimental results indicate that the simply supported boundary conditions with bolts along the circumferential direction of shell in both ends are well achieved. Those are shown to agree with the analytical results and with the finite element analysis results. These methods can be used to realize other experimental simple support boundary conditions.

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Variation of Tow Geometry according to Mold Property and Shear Angle during Draping on 3D Curved Surfaces (3 차원 곡면 드레이핑 중 금형의 물성과 전단각에 따른 토우구조의 변화)

  • Chung, Jee-Gyu;Chang, Seung-Hwan
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.154-157
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    • 2005
  • This paper aims to investigate the tow deformation pattern with respect to shear angle and mold property during draping of plain weave carbon/epoxy prepreg. Aluminum and PVC foams with different foam density are used for the draping hemisphere molds with 250 mm diameters. Microscopic observation reveals that tow parameters like crimp angle and Y-directional tow intervals are influenced by shear angle and mold density at the same time. The correlation between crimp angle and Y-directional tow interval is also found out.

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Non-Linear Behavior Analysis for Stratospheric Airship Envelope (성층권 비행선 기낭 막재료에 대한 비선형 거동 연구)

  • Suh Young Wook;Woo Kyeongsik
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.87-90
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    • 2004
  • In this paper, geometrically non-linear finite element analyses were performed to study the mechanical behavior of the material system of the envelope of stratospheric airships. The microstructure of the load­bearing plain weave layer was identified and modeled. The Updated Lagrangian formulation was employed to consider the geometric non-linearity as well as the induced structural non-linearity for the fiber tows. The stress-strain behavior was predicted and the effective elastic modulus was calculated by numerical experiments. It was found the non-linear stress-strain curves were largely different from those by linear analysis with much higher non-linear elastic moduli. The difference was more distinguishable when the tow waviness was smaller.

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Study of Failure Criterion of Hole-Notched Plain-Weave Carbon Fiber Reinforced Plastic (CFRP) Composites (홀 노치를 포함한 평직 탄소섬유강화플라스틱의 파괴기준 연구)

  • Kim, Sang-Young;Geum, Jin-Hwa;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.4
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    • pp.481-486
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    • 2010
  • Recently, carbon fiber reinforced plastic (CFRP) have been used in various fields because of its high specific modulus, and chemical properties. Most products in which CFRP composites are used are manufactured by joining the product components by bolts or pins. Holes for bolts and pins decrease the strength of the components because these holes act as notches in the structures. In this study, the fracture strength of CFRP plain-weave composite plates containing holes is experimentally investigated to examine the effects of hole-size and specimen width on notched tensile strength. The results show that the characteristic length considered in the point stress criterion depends on the hole size and specimen width. There exists a certain relation between notched tensile strength and characteristic length. Fracture criterion is redefined on basis of this relation.

Mechanical Properties and Failure Mechanism of the Polymer Composite with 3-Dimensionally Stitched Woven Fabric

  • Lee, Geon-Woong;Park, Joong-Sik;Lee, Sang-Soo;Park, Min;Kim, Junkyung;Choe, Chul-Rim;Soonho Lim
    • Macromolecular Research
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    • v.11 no.2
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    • pp.98-103
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    • 2003
  • The mechanical properties and failure mechanisms of through-the-thickness stitched plain weave glass fabric/polyurethane foam/epoxy composites were studied. Hybrid composites were fabricated using resin infusion process (RIP). Stitched sandwich composite increased drastically the flexural properties as compared with the unstitched fabrics. The breaking of stitching yarns was observed during the flexural test and this failure mode yielded relatively high flexural properties. Composites with stitched sandwich structure improved the mechanical properties with increasing the number of stitching yarns. From this study, it was concluded that proper combination of stitching density and types of stitching fiber is important factor for through-the-thickness stitched composite panels.

Initial Crack Length Effect for the Interlaminar Mode I Energy Release Rate on a Laminated UHMWPE/CFRP Hybrid Composite (UHMWPE/CFRP 적층하이브리드 복합재의 층간 Mode I 에너지해방율에 미치는 초기균열길이의 영향)

  • Song, Sang Min;Kang, Ji Woong;Kwon, Oh Heon
    • Journal of the Korean Society of Safety
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    • v.34 no.3
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    • pp.1-7
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    • 2019
  • A variety of composite materials are applied to industries for the realization of light weight and high strength. Fiber-reinforced composites have different strength and range of application depending on the weaving method. The mechanical performance of CFRP(Carbon Fiber Reinforced Plastic) in many areas has already been demonstrated. Recently, the application of hybridization has been increasing in order to give a compensation for brittleness of CFRP. Target materials are UHMWPE (Ultra High Molecular Weight Polyethylene), which has excellent cutting and chemical resistance, so it is applied not only to industrial safety products but also to places that lining performance is expected for household appliances. In this study, the CFRP and UHMWPE of plain weave, which are highly applicable to curved products, were molded into laminated hybrid composite materials by autoclave method. The mechanical properties and the mode I failure behavior between the layers were evaluated. The energy release rate G has decreased as the initial crack length ratio increased.

Impact Property of S-2 Glass Woven Composites with Different Matrices and Stitching (S-2 유리섬유 평직복합재의 기지재료 및 스티칭에 따른 충격 특성 비교)

  • Byeon, Jun-Hyeong;Hwang, Byeong-Seon;Eom, Mun-Gwang;Lee, Jeong-Hun;Nam, Won-Sang;Song, Seung-Uk;Lee, Chang-Hun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.31-34
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    • 2005
  • For the damage tolerance improvement of conventional laminated composites, stitching process has been utilized for providing through-thickness reinforcements. 2D prefonl1S were stacked with S-2 glass plain weave, and 3D preforms were fabricated using the stitching process. For the matrix system, epoxy and phenol resins were considered. To examine the damage resistance performance the low velocity drop weight impact test has been carried out, and the impact damage was examined by scanning image. CAI (Compressive After Ih1paet) tests were also conducted to evaluate residual compressive strength. Compared with 2D epoxy composites, 2D phenol composites showed drastic reduction in the compressive strength prior to impact because of the higher contents of voids. The damage area of 2D phenol composites were also larger than that of 2D epoxy composites. However, by introducing the stitching, the damage area of 3D phenol composites was reduced by 60%, while the CAI strength improvement was negligible.

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Finite element analysis of tissue differentiation process in fractured bones applied by a composite IM-rod based on a mechano-regulation theory (메카노 규제 이론에 기초한 복합재료 IM-rod가 적용된 골절부의 세포분화과정의 유한요소해석)

  • Son, Dae-Sung;Mehboob, Hassan;Chang, Seung-Hwan
    • Composites Research
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    • v.25 no.5
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    • pp.136-140
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    • 2012
  • This paper describes the bone healing process of fractured long bones such as a tibia applied by composite IM rods using finite element analysis. To simulated tissue differentiation process mechano-regulation theory with a deviatoric strain was implemented and a user's subroutine programmed by a Python code for an iterative calculation was used. To broadly find the appropriate rod modulus for healing bone fractures, composite IM rods were analyzed considering the stacking sequence. To compare mechanical stimulation at fracture gap, two kinds of initial loading conditions were applied. As a result, it was found that the initial loading condition was the most sensitive factor for the healing performance. In case a composite IM rod made of a plain weave carbon fiber/epoxy (WSN3k) had a stacking sequence of $[{\pm}45]_{nT}$, the healing efficiency was the most effective under a initial load of 10%BW.

Development of Resin Film Infusion Carbon Composite Structure for UAV (수지필름 인퓨전 탄소섬유 복합재료를 적용한 무인항공기용 구조체 개발)

  • Choi, Jaehuyng;Kim, Soo-Hyun;Bang, Hyung-Joon;Kim, Kook-Jin
    • Composites Research
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    • v.32 no.1
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    • pp.45-49
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    • 2019
  • Fiber reinforced composites fabricated by the resin film infusion (RFI) process, which is one of the outof-autoclave process, have the advantage of significantly reducing the processing cost in large structures while having excellent mechanical properties and uniform impregnation of the resin. In this study, we applied RFI carbon fiber composites to unmanned aerial vehicle structures to improve structural safety and achieve weight reduction. The tensile test results showed that the strength was 46% higher than that of generic T300 grade plain weave carbon fiber composites. As a result of the layup design and finite element analysis of the composite wing structure using the above material properties, the wing tip deflection is decreased by 31%, the structural safety factor is increased by 28% and the weight of the entire structure can be reduced by more than 10% compared to the reference model using glass fiber composite material.