• Journal of the Korean Society for Precision Engineering
• /
• v.15 no.11
• /
• pp.76-82
• /
• 1998

In this study, the Ball screw and Servo motor Mechanism is considered as a High Speed Tool Feed System for the machining of a piston of a reciprocating engine. For the machining of a piston, that shapes oval, high speed servo mechanism is needed as a positioning of a cutting tool, and the stroke of tool is 0.1 mm ~ 1 mm. Ball screw and servo motor Mechanism is available very much because this mechanism is used widely in general machine. This Mechanism has been designed with the use of the decrease in mass and partial wear of the ball screw for high speed positioning of tool. Also the periodic learning control method with the inverse transfer function compensation has been applied to the positioning control for the high accuracy positioning of tool. These applications lead the achievement of the machining of a piston with an accuracy of 5${\mu}{\textrm}{m}$ at 2500 rpm in CNC turning.

• The Transactions of the Korean Institute of Electrical Engineers B
• /
• v.51 no.10
• /
• pp.560-567
• /
• 2002

This paper presents the calculation of opening characteristics for puffer GCB with the equations of the flow field and the motion of the driving mechanism. To obtain the stroke curve, the motion equation is solved simultaneously with the Euler equations. For a given Piston location, the flow field is solved. The pressure inside the Puffer chamber is then used to calculate the moving velocity and the new position of the piston. The FVFLIC method is employed to solve the axisymmetric Euler equations and the motion equation is solved by the Runge-Kutta method. The method is applied to the puffer GCB model and the stroke curve and the pressure rise in puffer chamber under no load condition are compared with the measured ones.

• Tribology and Lubricants
• /
• v.31 no.5
• /
• pp.221-228
• /
• 2015

It is possible to prevent a piston from contacting the cylinder by changing the shape of the piston or by applying micro-textures, such as micro-grooves or micro-holes, over the piston surface. Usually, the minimum radial clearance reaches its minimum value at the beginning of the suction stroke because the pressure around the piston is low and almost axisymmetric such that the net pressure force on the piston is not sufficiently high to support the piston from touching the cylinder. In this study, we apply a series of saw-tooth-shaped grooves on the piston surface, and numerically investigate the effects of groove depth, groove angle, and the number of grooves with radial clearance variations using a finite difference method. We conduct a dynamic analysis of the piston for various changes in groove geometries to obtain the minimum radial clearance variation for the entire compression cycle. The minimum radial clearance increases while friction loss decreases when we apply the series of saw-tooth-shaped grooves on the piston. In addition, we analyze the impact of the change in the groove shape variable due to changes in radial clearance. Leakage variations are relevant to radial clearance, but have almost no effect on the groove parameters.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.21 no.1
• /
• pp.34-40
• /
• 2022

In this paper, a flow analysis of a swash-plate type hydraulic piston pump installed on a hydraulic flow supply system for marine vessels is presented. A model and governing equations for computational fluid dynamics (CFD) analyses of swash-plate type hydraulic piston pumps were built, and simulation results regarding the internal flow field of the pump were obtained. By analyzing the internal flow of the swash-plate type hydraulic piston pump, we can confirm the time-dependent stroke of each piston as the pump rotates. We also verified that by analyzing the pulsating flow against the slope of the swash plate, the simulation results match well with the experimental results. The natural frequency of the system was computed to be approximately 380 Hz by applying and analyzing the fast Fourier transform (FFT) of each swash plate slope evaluated.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.22 no.1
• /
• pp.173-177
• /
• 2013

The purpose of this paper is to investigate the influences on mechanical properties of two-stroke cycle motor pistons manufactured by casting, conventional forging and powder forging, through the comparison of characteristics, merits and disadvantages of each forming technology. For each forming technology, the optimal process parameters were determined through the experiments for several conditions, and microstructure, hardness, tensile strength and elongation of pistons are compared and analyzed. In conventional forging process, material temperature was $460^{\circ}C$ and the die temperature was $210^{\circ}C$ for the Al 4032. The optimal condition was found as solution treatment under $520^{\circ}C$ for 5 hours, quenching with $23^{\circ}C$ water, and aging under $190^{\circ}C$ for 5 hours. In powder forging process, the proper composition of material was determined and optimal sintering conditions were examined. From the experiment, 1.5% of Si contents on the total weight, $580^{\circ}C$ of sintering temperature, and 25 minutes of sintering time were determined as the optimal process condition. For the optimal condition, the pistons had 76.4~78.3 [HRB] of hardness, and 500 [MPa] of tensile strength after T6 heat treatment.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
• /
• 2015.10a
• /
• pp.910-912
• /
• 2015

In this paper, we designed the novel capacitive sensor and system for measuring the position of the piston in hydraulic cylinder. The magnetic or LVDT sensors have been widely used to measure the position of the piston because of its high accuracy, but these types of sensor are very expensive and have difficulty in use because of its complexity. To overcome these disadvantages, we studied the optimized non-contact capacitive sensor and designed detecting system for accurate measuring the location of piston in hydraulic cylinder. The proposed capacitive sensor and detecting system have the possibility of practical use for hydraulic cylinder through experiments.

• Journal of the Korean Society of Visualization
• /
• v.9 no.4
• /
• pp.16-21
• /
• 2011

The effects of stroke change on turbulent kinetic energy for the in-cylinder flow of a four-valve SI engine were studied. For this study, the same intake manifold, head, cylinder, and the piston were used to examine turbulence characteristics in two different strokes. In-cylinder flow measurements were conducted using three dimensional LDV system. The measurement method, which simultaneously collects 3-D velocity data, allowed a evaluation of turbulent kinetic energy inside a cylinder. High levels of turbulent kinetic energy were found in regions of high shear flow, attributed to the collisions of intake flows. These specific results support the more general conclusion that the inlet conditions play the dominant role in the generation of the turbulence fields during the intake stroke. However, in the absence of two counter rotating vortices, this intake generated turbulent kinetic energy continues to decrease but at a much faster rate.

• Proceedings of the KIPE Conference
• /
• 2005.07a
• /
• pp.584-586
• /
• 2005

The stroke of piston in the linear compressor driven by LPMSM can be obtained from integrating the input voltage and current of LPMSM, and may be diverged due to dc components In the voltage and current. The strategy to prevent the divergence of stroke using both the high-pass filter and dc offset compensation was suggested. The equations for the magnitude and phase of the stroke and also dc offset including the stroke are derived as a function of the cut-off frequency of HPF. The performance of stroke calculation scheme has been verified by experimentally on a linear compressor drive system, where the control was implemented by a 16-bit DSP.

• Journal of Mechanical Science and Technology
• /
• v.17 no.6
• /
• pp.888-895
• /
• 2003

Combustion chamber crevices in SI engines are identified as the largest contributors to the engine-out hydrocarbon emissions. The largest crevice is the piston ring-pack crevice. A numerical simulation method was developed, which would allow to predict and understand the oxidation process of piston crevice hydrocarbons. A computational mesh with a moving grid to represent the piston motion was built and a 4-step oxidation model involving seven species was used. The sixteen coefficients in the rate expressions of 4-step oxidation model are optimized based on the results from a study on the detailed chemical kinetic mechanism of oxidation in the engine combustion chamber. Propane was used as the fuel in order to eliminate oil layer absorption and the liquid fuel effect. Initial conditions of the burned gas temperature and in-cylinder pressure were obtained from the 2-zone cycle simulation model. And the simulation was carried out from the end of combustion to the exhaust valve opening for various engine speeds, loads, equivalence ratios and crevice volumes. The total hydrocarbon (THC) oxidation in the crevice during the expansion stroke was 54.9% at 1500 rpm and 0.4 bar (warmed-up condition). The oxidation rate increased at high loads, high swirl ratios, and near stoichiometric conditions. As the crevice volume increased, the amount of unburned HC left at EVO (Exhaust Valve Opening) increased slightly.

• Journal of KSNVE
• /
• v.10 no.4
• /
• pp.615-622
• /
• 2000

Discharge valve mechanism for an electrodynamic-oscillating compressor is different from that of a conventional reciprocating compressor. It has a larger discharge port area, heavier valve mass and stiffer valve spring comparing with the reciprocating one. Since the motion of piston is not kinematically restricted as in conventional reciprocating compressors, the stroke of the piston can change sensitively with supplied boltage and load. Thus piston can impact with discharge valve occasionally. This work deals on dynamic analysis of discharge valve considering all of those different characteristics. Impact is considered by a spring-mass model, and the pressure fluctuation at the both sides of the valve is also included considering the discharge port area and valve spring preload. It is assumed that piston moves in the region of between top and bottom dead center not by calculating piston motion from an electrodynamic equation but by getting values through experiment. Discharge pressure fluctuation is calculated using Helmholtz modeling. Finally, dynamic model for a discharge valve is constructed. In order to validate the model analysis results, the valve motion is experimentally measured and compared with analysis.