• Title/Summary/Keyword: Piping stress analysis

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A Study on Piping Support Design Process in Plant Piping System (플랜트 배관계에서 배관지지대 설계 기법에 관한 연구)

  • Chung, Chulsup
    • Journal of the Korean Institute of Gas
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    • v.18 no.6
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    • pp.14-20
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    • 2014
  • In this study, the stress analysis for the piping support design is performed as per the rules of the ASME Code, Section III, subsection NF-Component Support which provides a simplified method of design analysis for piping support. This method makes use of simple equations and conservative allowable stress limits for design and service loadings. For the base plate, code equation is satisfied within the allowable limits. Both anchor bolts and pipe strap are governed by the their interaction equations. The stresses resulting from various loadings and their combinations are within the allowable limits specified in the above mentioned ASME Code. Thus, it was proved that the structural integrity of the pump assembly was satisfactory.

Investigation on Effects of Residual Stresses and Charpy V-Notch Impact Energy on Brittle Fractures of the Butt Weld between Close Check Valve and Piping, and of the Valve Body in Nuclear Power Plants (원전 역지 밸브/배관 맞대기 용접부와 밸브 몸체의 취성 파괴에 미치는 잔류응력 및 Charpy V-노치 충격에너지의 영향 고찰)

  • Kim, Jong-Sung;Kim, Hyun-Su
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.11 no.1
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    • pp.69-73
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    • 2015
  • The study investigated effects of residual stresses and Charpy impact energy on brittle fractures of the butt weld between the valve and the piping, and of the valve body in nuclear power plants via a linear elastic fracture mechanics approach in the ASME B&PV Code, Sec.XI and finite element analysis. Weld residual stress in a butt weld between close check valve and piping, and residual stress in the valve due to casting process were assumed to be proportional to yield strength of base metal. Operating stresses in the butt weld and the valve body were calculated using approximate engineering formulae and finite element analysis, respectively. Applied stress intensity factors were calculated by assuming postulated cracks with specific sizes and then by substituting the residual stresses and the operating stresses into engineering formulae presented in the ASME B&PV Code, Sec.III. Plane strain fracture toughness was derived by using a correlation between Charpy V-notch impact energy and fracture toughness. Structural integrity of the weld and the body against brittle fracture was assessed by using the applied stress intensity factors, plane strain fracture toughness and the linear elastic fracture mechanics approach. As a result, it was identified that the structural integrity was maintained with decreasing the residual stress levels and increasing the Charpy V-notch impact energy.

A Study on System Stress Analysis of High Temperature Plant Piping with Expansion Joints and Load Hangers (신축이음과 하중행거가 함께 설치된 고온플랜트 배관계의 시스템응력 해석 연구)

  • Park, Do Jun;Yu, Jong Min;Han, Seung Yeon;Yoon, Kee Bong;Kim, Ji Yoon
    • Journal of Energy Engineering
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    • v.23 no.3
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    • pp.116-124
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    • 2014
  • In the plants operated under high temperature condition, piping system load analysis is often performed to prevent accidents caused by thermal deformation and also to locate inspection prioritity points of the piping system. In this study, piping system stress analysis was performed for a pipe system between the reactors in a process plant. The piping system includes typically installed hangers and expansion joints. In order to evaluate the effects of structural components such as hangers and expansion joints, the case for the expansion joint or the hanger under abnormal operation is considered. By comparison anlaysis results of piping system during normal operation and abnormal operation, the role of each pipe components are studied.

Seismic Performance Evaluation of Piping System Crossing the Isolation Interface in Seismically Isolated NPP (면진 원전 면진-비면진구간 연결 배관의 내진성능 평가)

  • Hahm, Daegi;Park, Junhee;Choi, In-Kil
    • Journal of the Earthquake Engineering Society of Korea
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    • v.18 no.3
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    • pp.141-150
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    • 2014
  • A methodology to evaluate the seismic performance of interface piping systems that cross the isolation interface in the seismically isolated nuclear power plant (NPP) was developed. The developed methodology was applied to the safety-related interface piping system to demonstrate the seismic performance of the target piping system. Not only the seismic performance for the design level earthquakes but also the performance for the beyond design level earthquakes were evaluated. Two artificial seismic ground input motions which were matched to the design response spectra and two historical earthquake ground motions were used for the seismic analysis of piping system. The preliminary performance evaluation results show that the excessive relative displacements can occur in the seismically isolated piping system. If the input ground motion contained relatively high energy in the low frequency region, we could find that the stress response of the piping system exceed the allowable stress level even though the intensity of the input ground motion is equal to the design level earthquake. The structural responses and seismic performances of piping system were varied sensitively with respect to the intensities and frequency contents of input ground motions. Therefore, for the application of isolation system to NPPs and the verification of the safety of piping system, the seismic performance of the piping system subjected to the earthquake at the target NPP site should be evaluated firstly.

Determination of Two Dimensional Axisymmetric Finite Element Model for Reactor Coolant Piping Nozzles (원자로 냉각재 배관 노즐의 2차원 축대칭 유한요소 모델 결정)

  • Choi, S.N.;Kim, H.N.;Jang, K.S.;Kim, H.J.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.432-437
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    • 2000
  • The purpose of this paper is to determine a two dimensional axisymmetric model through a comparative study between a three dimensional and an axisymmetric finite element analysis of the reactor coolant piping nozzle subject to internal pressure. The finite element analysis results show that the stress adopting the axisymmetric model with the radius of equivalent spherical vessel are well agree with that adopting the three dimensional model. The the radii of equivalent spherical vessel are 3.5 times and 7.3 times of the radius of the reactor coolant piping for the safety injection nozzle and for the residual heat removal nozzle, respectively.

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Failure Analysis on High Pressure Steam Piping of 500 MW Thermal Power Plant (500 MW 화력발전소 고압 증기 배관 손상 원인 분석)

  • Kim, Jeongmyun;Jeong, Namgeun;Yang, Kyeonghyun;Park, Mingyu;Lee, Jaehong
    • KEPCO Journal on Electric Power and Energy
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    • v.5 no.4
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    • pp.323-330
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    • 2019
  • The 500 MW Korean standard coal-fired power plant is the largest standardized power plant in Korea and has played a pivotal role in domestic power generation for over 20 years. In addition to the aging degradation due to long term operation, the probability of failure of power generation facilities is increasing due to frequent startup and stop caused by the lower utilization rate due to air pollution problem caused by coal-fired power plants. Among them, steam piping plays an important role in transferring high-temperature & pressure steam produced in a boiler to turbine for power generation. In recent years, failure of steam piping of large coal-fired power plant has frequently occurred. Therefore, in this study, failure analysis of high pressure piping weld was conducted. We identify the damage caused by high stress due to abnormal supporting structure of the piping and suggest improved supporting structure to eliminate high stress through microstructure analysis and piping stress analysis to prevent the occurrence of the similar failure of other power plant in the case of repetitive damage to the main steam piping system of the 500 MW Korean standard coal-fired power plant.

Stress Indices of Hollow Circular Cross Section Welded Attachments on Piping Elbows with the Extended Parameters Range (매개변수 적용범위를 확장한 배관 곡관부에 용접 부착된 원형관 이음부의 이차응력지수)

  • Lee, Kun-Suk;Moon, Seong-Jae
    • Plant Journal
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    • v.15 no.4
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    • pp.43-51
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    • 2019
  • The stress concentration of the integral welded attachments (IWA) often used to support piping system has been a big issue because it induces local stresses in piping. The method to evaluate local stresses associated with attachments on elbows has been suggested in EPRI TR-107453. However, there are limitations regarding specific parameters range in order to use correlation equation. In this paper, parametric study based on piping elbow size and attachment dimension was performed utilizing finite element analysis (FEA) to evaluate the secondary stress indices of hollow circular cross section welded attachments on piping elbows with the extended parameters range. The results of the FEA were used to develop correlation formulas for calculating secondary stress indices. The empirical equations in this study are suggested as an alternative evaluation method of EPRI TR-107453 by extending parameters range.

Technology of Inspection and Real-time Displacement Monitoring on Critical Pipe for Power Plant (발전용 고온 배관의 점검 및 실시간 변위감시 기술)

  • Hyun, Jung-Seob;Heo, Jae-Sil;Cho, Sun-Young;Heo, Jeong-Yeol;Lee, Seong-Kee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1177-1186
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    • 2009
  • High temperature steam pipes of thermal power plant are subject to a severe thermal range and usually operates well into the creep range. Cyclic operation of the plant subjects the piping system to mechanical and thermal fatigue damages. Also, poor or malfunctional supports can impose massive loads or stress onto the piping system. In order to prevent the serious damage and failure of the critical piping system, various inspection methods such as visual inspection, computational analysis and on-line piping displacement monitoring were developed. 3-dimensional piping displacement monitoring system was developed with using the aluminum alloy rod and rotary encoder sensors, this system was installed and operated on the high temperature steam piping of "Y" thermal power plant successfully. It is expected that this study will contribute to the safety of piping system, which could minimize stress and extend the actual life of critical piping.

Excess Vibration Phenomena and Soundness of Drain Piping in Moisture Separator Reheat Exchanger (습분 분리 재열기 배수배관의 과도진동과 배관 건전성)

  • Kim, Yeon-Whan;Kim, Hee-Soo;Bae, Yong-Chae;Lee, Hyun;Lee, Young-Shin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.393-398
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    • 2001
  • Pulsations, vibration and stress are the basic dynamic phenomena in power plant piping systems which directly affect system reliability. These phenomena are both acoustical and mechanical in nature and are closely interrelated. It was noticed that thermodynamic parameters were changed after replacing with new type tube bundles of reheat exchanger. It was reported later that the drain piping connecting the new bundle header with the associated drain tank is regularly pulsating at about every 3 second with 13.4㎐ and 7.5mm, p-p in amplitude. This amplitude is about 6 times higher than reference level of sound piping. The results of finite element analysis of the pipeline showed that its dominant natural frequency is 13.4㎐. The soundness is predicted whether the bending dynamic stress evaluated excesses the maximum allowable high cycle fatigue stress or not by the measured amplitude of vibration.

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Sensitivity Analysis of Heat Source Parameter for Predicting Residual Stress Induced by Electron Beam Welding (스테인리스강에 대한 전자빔 용접 잔류응력 예측을 위한 열원 변수 민감도 해석)

  • Shin Je Park;Hune Tae Kim;Yun Jae Kim
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.18 no.2
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    • pp.61-68
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    • 2022
  • Accurate evaluation of residual stress is important for stress corrosion cracking assessment. In this paper, electron beam welding experiment is simulated via finite element analysis and the sensitivity of the parameters related to the combined heat source model is investigated. Predicted residual stresses arecompared with measured residual stresses. It is found that the welding efficiency affects the size of the tensile residual stress area and the magnitude of maximum longitudinal residual stress. It is also found that the parameter related to the ratio of energy distributed to the two-dimensional heat source has little effect on the size of tthe tensile residual stress area, but affects the size of the longitudinal residual stress in the center of the weld.