• Title/Summary/Keyword: Pin-on-disk Test

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A Study on Wear Characteristics of Piston Running Part (피스톤 런닝부의 소재에 따른 마모특성 연구)

  • Jang, J.H.;Yi, H.K.;Joo, B.D.;Lee, J.H.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.375-378
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    • 2007
  • Abrasive wear between piston ring face and cylinder liner is an extremely unpredictable and hard-to-reproduce phenomenon that significantly decreases engine performance. Wear by abrasion are forms of wear caused by contact between a particle and solid material. Abrasive wear is the loss of material by the passage of hard particles over a surface. From the pin-on-disk test, particle dent test and scuffing test, abrasive wear characteristics of diesel engine cylinder liner-piston ring have been investigated. Pin-on-disk test results indicate that abrasive wear resistance is not simply related to the hardness of materials, but is influenced also by the microstructure, temperature, lubricity and micro- fracture properties. In particle dent test, dent resistance stress decreases with increasing temperature. From the scuffing test by using pin-on-disk tester, scuffing mechanisms for the soft coating and hard coating were proposed and experimentally confirmed.

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마멸입자가 운동이력이 다른 금속재료의 마찰 마멸현상에 미치는 영향

  • 황동환;김대은;이상조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.807-810
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    • 1995
  • The effects of weae particles on the friiction and wear behavior of metals in dry sliding conditions are presented. The tribological test were performed using pure metal specimens which were selected based on their degrees of compatibility and hardness ratio. Friction and wear experiments were conducted using both pin-on-disk and reciprocating pin-on-plate type tribotesters to investigate the effect of motion history. Experimental results show that in the case of dry sliding the frictional behavior observed during pin-on-disk test differed form that of pin-on-reciprocator test for the given set of material pairs. The friction coefficient and wear rate were found to be higher for the pin-on-disk tests. It is suspected that the sliding motion of the pin affects the wear particle dynamics, which in turn influences the frictional behavior. The effect of material pair properties seemed to be relatively smaller than that of wear particles. The results of this paper is expected to aid in the design of mechanical systems for best tribological performance.

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Wear Behavior of Plasma Transferred Arc Deposited Layers for Ni - and Co - base Alloy (Ni계 및 Co계 합금 PTA 오버레이용접층의 마모거동에 관한 연구)

  • 윤병현;이창희;김형준
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.540-547
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    • 2001
  • This study has evaluated the wear behavior of PTA (Plasma Transferred Arc) Inconel 625 and Stellite 6 overlays on Nimonic 80A substrate. Nimonic 80A alloy was also included for comparison. In order to evaluate the wear performance, three-body abrasive wear test and pin-on-disk dry sliding wear test were performed. Microstructural development during the solidification of deposits is also discussed. Wear test results show that the wear rate of Stellite 6 deposit is lower than that of Inconel 625 deposit and Nimonic 80A. The sliding wear resistance of overlay deposits follows a similar trend to the abrasive wear resistance, but for Nimonic 80A. The main wear mechanisms were abrasive wear for Inconel 625 deposit, adhesive wear and delamination for Stellite 6 deposit in pin-on-disk dry sliding wear test and ploughing in three-body abrasive wear test. Cross sectional examinations of the worn surface of pin specimens after pin-on-disk dry sliding wear test implies that the plastic deformation near worn surface has occurred during the wear testing.

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A Basic Experimental Study on the Squeak Noise Using the Pin-on-disk (Pin-on-disk를 이용한 기초 마찰소음 실험 연구)

  • Nam, Jae-Hyun;Kang, Jae-Young
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.8
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    • pp.736-741
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    • 2012
  • Squeak noise is studied by using the pin-on-disk system with aluminum pin and steel disk. Noise induced by friction is measured with respect to the normal loads and sliding speeds. The negative slope of friction-velocity curve is seen when the squeak noise occurs. It is found that the normal load influences on the sound level of squeak noise. From the hammering test, the major frequency of the squeak noise is shown to correspond to one of system modes, which implies that squeak phenomenon arises from the unstable system modes. The result of FE analysis shows that the major squeak mode is the bending mode of the pin.

Calculation Method of Constant Linear Velocity Spiral Path for Pin-on-disk Abrasion Test using a Hollow Type Rock Sample (중공형 암석시편의 Pin-on-disk 마모시험을 위한 등속도 나선경로 계산방법)

  • Kang, Hoon;Kim, Dae-ji;Song, Changheon;Oh, Joo-Young;Cho, Jung-Woo
    • Tunnel and Underground Space
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    • v.30 no.4
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    • pp.394-403
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    • 2020
  • This technical note describes the calculation method of continuous constant linear velocity Archimedean spiral paths which are applied to the pin-on-disk abrasion test. Approximate constant linear velocity Archimedean spirals have unstable velocities in the very near region of the rotational origin. Thus, in this technical note, the offset distance from the rotational origin was given by using a hollow type rock sample to maintain the constant velocity during the test. Also, to connect the inward and outward spirals continuously, the information of start and end points were input on the next spiral path consecutively. Furthermore, the calculation program was developed to provide convenience for calculating constant linear velocity spirals according to the specimen dimension and abrasion test conditions.

Abrasive Wear Characteristics of Materials for Diesel Engine Cylinder Liner and Piston Ring (디젤엔진 실린더 라이너-피스톤 링 소재의 연삭 마멸 특성)

  • Jang, Jeong-Hwan;Kim, Jung-Hoon;Kim, Chang-Hee;Moon, Young-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.20 no.2
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    • pp.72-77
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    • 2007
  • Abrasive wear between piston ring face and cylinder liner is an extremely unpredictable and hard-to-reproduce phenomenon that significantly decreases engine performance. Wear by abrasion are forms of wear caused by contact between a particle and solid material. Abrasive wear is the loss of material by the passage of hard particles over a surface. From the pin-on-disk test, particle dent test and scuffing test, abrasive wear characteristics of diesel engine cylinder liner-piston ring have been investigated. Pin-on-disk test results indicate that abrasive wear resistance is not simply related to the hardness of materials, but is influenced also by the microstructure, temperature, lubricity and micro- fracture properties. In particle dent test, dent resistance stress decreases with increasing temperature. From the scuffing test by using pin-on-disk tester, scuffing mechanisms for the soft coating and hard coating were proposed and experimentally confirmed.

Investigation of Friction Noise with Respect to Friction Curve by Using FEM and Its Validation (마찰 곡선을 고려한 Pin-on-disk 마찰소음 해석 및 검증)

  • Nam, Jaehyun;Kang, Jaeyoung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.1
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    • pp.28-34
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    • 2014
  • This study provides the numerical finite-element method(FEM) estimating the friction noise induced by the negative slope in the friction-velocity curve. The friction noise due to the friction-velocity curve is experimentally investigated through the pin-on-disk setup. The measured squeal frequency is estimated by FEM. The friction curve is measured by the friction test, then it is applied to the complex eigenvalue analysis. The results shows that the experimental squeal frequency can be determined by the FEM analysis. Also, it is emphasized that the negative friction-velocity slope is essential in generating friction noise in the pin-on-disc system.

An Experimental Comparison Study on Performance Evaluation for the Hydraulic Pin-on-disk Type Tribotester (유압식 마찰시험기의 성능 평가에 관한 실험적 비교 연구)

  • Seo, Man-Sik;Koo, Young-Pil;Cho, Yong-Joo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.194-199
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    • 1999
  • For the purpose of improving accuracy in friction and wear test, a hydraulic pin-on-disk type tribotester was developed and its performance was evaluated experimentally. The performance estimation of the tribotesrer was accomplished by comparing both the consistency of the applied normal load and the robustness of the control against the mechanical disturbances with those of the pneumatic and the dead weight loading method respectively. The developed hydraulic pin-on-disk type tribotester showed the better reliability in the performance and the hydraulic loading method provided the more accurate friction coefficient.

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Approximate Solution for Constant Velocity of Archimedean Spiral for Abrasion Testing of Rock Cutting Tools (암석공구 마모시험을 위한 아르키메데스 나선의 등속도 운동 근사해 조사)

  • Kang, Hoon;Kim, Dae-ji;Song, Changheon;Oh, Joo-Young;Cho, Jung-Woo
    • Tunnel and Underground Space
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    • v.30 no.3
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    • pp.181-192
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    • 2020
  • Pin-on-disk test is a suggested abrasion testing method by ASTM (American Society for Testing and Materials). This briefly illustrated the Archimedean spiral motion of a pin type specimen on a disk. To apply this method to rock cutting tools, a constant linear velocity (CLV) is precisely maintained during the test. We defined the two velocity vectors (RPM and horizontal speed) which connected to the resultatnt velocity. We derived a differential equations for the two parameters under CLV condition. It was difficult to find a exact solution. Previous literatures had been reviewed, and an approximate solution was investigated. We mathematically simulated the result for a certain parameter, and examine the accuracy of the solution.