• Title/Summary/Keyword: Pilot scale test facility

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Scale-up of Melting Chamber for a Pyrolysis Melting Incinemtion System (폐기물 열분해/용융 소각 시스템의 용융로 Scale-up 연구)

  • Yang, Won;Kim, Bong-Keun;Yu, Tae-U;Jeun, Keum-Ha
    • 한국연소학회:학술대회논문집
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    • 2007.05a
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    • pp.168-175
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    • 2007
  • Ash melting chamber is one of the key facility of the pyrolysis-melting incineration system, and it should be designed and operated very carefully for avoiding solidification of slag. In this study, an example of numerical and experimental scale-up process of the melting chamber, in which high speed air is injected to the molten slag and generates bubbles, which enhances agitation of the slag and char combustion, is presented. Cold flow test, combustion and melting test in a lab-scale (30 kg/hr) chamber and a pilot scale (200 kg/hr) chamber. Minimum energy for maintaining molten slag is derived, and it was found that the molten slag can be maintained efficiently by concentrating heat into the bubbling slag.

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Development of simulation systems for telemanipulators in confined cell facilities

  • Yu, Seungnam;Ryu, Dongsuk;Han, Jonghui;Lee, Jongkwang;Lee, Hyojik;Park, Byungsuk
    • Nuclear Engineering and Technology
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    • v.52 no.2
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    • pp.429-447
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    • 2020
  • The considered simulation tasks are based on an electrometallurgical process development strategy and associated telemanipulator simulation systems are proposed with various scales of experimental facilities. Fundamentally, target facilities are assumed to be operated only by remote handling systems because the considered process is operated in hazardous environments. Futhermore, the feasibility at various scales should be experimentally verified with gradual increase in throughput. In this regard, bench, engineering, and pilot-scale simulation systems are important early-stage tools for assessing the practical operability of the target process with the material handling systems. Such simulation systems are highly customized for applications and are a precursor to larger pilot and demonstration-scale plants. This paper introduced and classified the developed simulator systems for this approach at various scales using remote handling systems which were assembled inside a virtual target facility, and the manmachine interface was included for a more realistic operation of the simulator. The results obtained for each simulator show the feasibility and requirement for improvement of the systems for the considered test issues with respect to the operation and maintenance of the process.

Combustion Characteristics of Imported Bituminous & Subbituminous Coal in a Pilot Scale Test Facility (발전용 역청탄 및 아역청탄의 파일롯 연소특성 평가)

  • Kim, Hyunhee;Park, Hoyoung;Lim, Hyunsoo;Baek, Sehyun;Kim, Taehyung;Kim, Youngju;Gong, Jiseon;Lee, Jeongeun
    • Journal of Energy Engineering
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    • v.23 no.4
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    • pp.207-214
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    • 2014
  • With the depletion of high grade coal, it is indispensable to be used co-combustion of low rank coal with bituminous coal in pulverized coal-fired power plants. This study describes the detailed measurements of combustion characteristics of bituminous and subbituminous coal in a 0.7MWth pilot-scale test facility. This experimental works include the measurement of gas temperature, gas concentrations along with the reactor axial and radial distance at the condition of excess air ratio of 1.2. The solid sampling was carried out and analyzed with the combustion of bituminous coal. The main reaction zone of coal flame in a reactor was formed about 1 m from the swirl burner, and at downstream, the fully developed temperature and species distribution was observed. The sampled particles of bituminous coal in a reactor revealed the complete carbon burn-out was achieved just after an main combustion zone.

Treatment of Spent ion-Exchange Resins from NPP by Supercritical Water Oxidation(SCWO) Process (초임계수 산화공정에 의한 원전 폐수지 처리기술)

  • Kim, Kyeong-Sook;Son, Soon-Hwan;Song, Kyu-Min;Han, Joo-Hee;Han, Kee-Do;Do, Seung-Hoe
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.7 no.3
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    • pp.175-182
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    • 2009
  • The spent cationic exchange resins and anionic exchange resins were separated from mixed spent exchange resins by a fluidized bed gravimetric separator. The separated resins were identified by an elemental analysis and thermogravimetric analysis. The each test sample was prepared by diluting the slurry made by wet ball milling the cationic exchange resins and the anionic exchange resins separated as a spherical granular form for 24 hours. The resulting test samples showed a slurry form of less than $75{\mu}m$ of particle size and 25,000ppm of $COD_{cr}$. The decomposition conditions of each test samples from a thermal power plant were obtained with a lab-scale(reactor volume : 220mL) supercritical water oxidation(SCWO) facility. Then pilot plant(reactor volume : 24 L) tests were performed with the test samples from a thermal power plant and a nuclear power plant successively. Based on the optimal decomposition conditions and the operation experiences by lab-scale facility and the pilot plant, a commercial plant(capacity : 150kg/h) can be installed in a nuclear power plant was designed.

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Verification of the Filter Media Applied to Filter Type Facility Considering the Treatment Efficiency Factor (여과형 시설에 적용되는 여재의 처리효율 영향인자를 고려한 실증화 평가)

  • Kim, Taeyoon;Lee, Junebae;Lee, Dongwoo;Shin, Hyunsuk;Kim, Hyunchul;Kwon, Soonchul
    • Journal of Korean Society on Water Environment
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    • v.33 no.5
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    • pp.572-579
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    • 2017
  • Increased impervious surface caused by rapid urbanization serves to produce the discharge of non-point source pollutants such as total suspended solid (TSS). There exist various methods of removing TSS, including a filtration process using granular media (a well-known method to be practically used after the consideration of removal efficiency, clogging, and backwashing efficiency). To determine the TSS removal capability of the filter, we initially performed lab-scale experiments which assessed flow rates, influent concentrations, permeability co-efficients, the particular shapes of suspended solids and potential clogging, and also evaluated TSS removal efficiency when applied to filtration facility in a pilot-scale. In low filtration flux condition, the removal efficiency of suspended solids was more than 95 %, while decreased to 83% in high filtration flux. Regarding the clogging aspect of the experiment, total cumulative solids were loaded up to $19.15kg/m^2$, and TSS removal efficiency was noted to commence to decrease when the loaded solids exceeded $9.0kg/m^2$. It was also noted, however, that superior efficiency was maintained for six hours. In addition, for pilot-scale experiment, the removal efficiency was still high enough (83.4 %) for the solid concentration of 140 ~ 343 mg SS/L and after backwashing, head loss was recovered to 92 ~ 95 % during two hour filtration. With these results, It was confirmed that lifetime of the filter applied to the test was prolonged due to the high treatment efficiency and good backwashing efficiency for the cumulative solids load.

Circulting Fluidized Bed Combustion of Refuse Derived Fuel and Steam Production (폐기물 고형연료(RDF)의 순환유동층 연소 및 증기생산)

  • Shun, Do-Won;Bae, Dal-Hee;Cho, Sung-Ho;Lee, Seung-Yong
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.613-616
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    • 2007
  • A pilot scale circulating fluidized bed for refuse derived fuel is developed and constructed in order to demonstrate efficient and safe utilization of waste fuel. The capacity of the facility is 8 steam tons per hour with the steam quality of $450^{\circ}C$ and 38atm. The quantity and the quality of the produced steam is sufficient to produce 1MWe power capacity. The test operation proved the high combustion efficiency of 99% and up. The emissions of NOx, SOx in flue gas are below 100, 60ppm respectively with out any emission control. HCl emissions were above 400ppm at the combustor exit but reduced below 10ppm after scrubber.

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Taming of large diameter triaxial setup

  • Nair, Asha M.;Madhavi Latha, G.
    • Geomechanics and Engineering
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    • v.4 no.4
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    • pp.251-262
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    • 2012
  • Triaxial tests are essential to estimate the shear strength properties of the soil or rock. Normally triaxial tests are carried out on samples of 38 mm diameter and 76 mm height. Granular materials, predominantly used in base/sub-base construction of pavements or in railways have size range of 60-75 mm. Determination of shear strength parameters of those materials can be made possible only through triaxial tests on large diameter samples. This paper describes a large diameter cyclic triaxial testing facility set up in the Geotechnical Engineering lab of Indian Institute of Science. This setup consists of 100 kN capacity dynamic loading frame, which facilitates testing of samples of up to 300 mm diameter and 600 mm height. The loading ram can be actuated up to a maximum frequency of 10 Hz, with maximum amplitude of 100 mm. The setup is capable of carrying out static as well as dynamic triaxial tests under isotropic, anisotropic conditions with a maximum confining pressure of 1 MPa. Working with this setup is a difficult task because of the size of the sample. In this paper, a detailed discussion on the various problems encountered during the initial testing using the equipment, the ideas and solutions adopted to solve them are presented. Pilot experiments on granular sub-base material of 53 mm down size are also presented.

Development Status of High Enthalpy Plasma Equipment (전북대 고온플라즈마 설비 구축 및 응용연구 소개)

  • Choi, Chea-Hong;Lee, Mi-Yun;Kim, Min-Ho;Hong, Bong-Guen;Seo, Jun-Ho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.694-696
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    • 2011
  • The high enthalpy plasma research center in Chonbuk national university is under construction for four types of plasma equipments. The equipments are 1set of 0.4 MW class enhanced Huels type plasma equipment, 1 set of 2.4 MW class enhanced Huels type plasma quipment, 1 set of 60 kW RF plasma equipment and 1 set of 200 kW RF plasma equipment. 60kW RF plasma system is R&D and pilot scale production equipment of nano powder synthesis and plasma spray coating. 200kW RF plasma system is mass production equipment with high power capacity of nano powder synthesis. 0.4MW plasma system can be applied to the ground test facility for material testing under re-entry conditions for space vehicles.

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Development of Noise-proof Facility Considered with Soundproofing Materials in a Tunnel Blasting (터널 발파에서 방음재질을 고려한 방음문 개발에 관한 연구)

  • Jeoung, Jae-Hyeung;Won, Yeon-Ho
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.3
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    • pp.27-35
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    • 2011
  • This study investigated a sound reduction degree by each soundproofing materials and the sound pressure level of a main frequency range to develop soundproofing facilities installed for reducing sound in a tunnel blasting. The frequency range and sound pressure level of soundproofing materials(eg. sand and water etc.) mainly used at a working spot were measured using the experimental apparatus considered with blasting situation. The full scale pilot test was also carried out using developed soundproofing facilities in this study. And the performance of developed soundproofing facilities was analyzed. As a result, the developed soundproofing facilities using water in sound insulation materials could reduce about 10dB(A) of blasting noise in compare with the existing soundproofing facilities.

Advanced Treatment of Sewage Using Waste Plastic Vessel Media (폐플라스틱용기 미디어를 활용한 오수고도처리)

  • Kim, Jae-Yong;Um, Myeong-Heon;An, Dae-Hyun;Shim, Myeong-Jin
    • Applied Chemistry for Engineering
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    • v.17 no.1
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    • pp.58-61
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    • 2006
  • The object of this study was to develop an advanced method for fluid flow and oxygen transmission and increase adhesive property of microorganism to waste plastic vessel that was made of microorganism media. Through lab scale experiments, we found the optimum packed media volume rate and method, and when the optimum condition was applied to pilot plant, we confirmed possibility of advanced treatment. The sewage that was used in the test was the sewage disposal facility established in C and K elementary schools, which utilized waste plastic media oxidation engineering method. Analysis showed that removal efficiency of organic matter, SS, T-N and T-P was very high, that the sewage disposal facility maintained stability of treatment when changeable load of raw sewage flowed in.