• 제목/요약/키워드: Pillar shape

검색결과 75건 처리시간 0.032초

언더컷 형상의 판재 성형품에 보강용 CFRP 패치의 접합을 위한 공정기술 개발 (Development of a process to apply uniform pressure to bond CFRP patches to the inner surface of undercut-shaped sheet metal parts)

  • 이환주;전용준;조훈;김동언
    • Design & Manufacturing
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    • 제14권4호
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    • pp.65-70
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    • 2020
  • Partial reinforcement of sheet metal parts with CFRP patch is a technology that can realize ultra-lightweight body parts while overcoming the high material cost of carbon fiber. Performing these patchworks with highly productive press equipment solves another issue of CFRP: high process costs. The A-pillar is the main body part and has an undercut shape for fastening with other parts such as roof panels and doors. Therefore, it is difficult to bond CFRP patches to the A-pillar with a general press forming tool. In this paper, a flexible system that applies uniform pressure to complex shapes using ceramic particles and silicone rubber is proposed. By benchmarking various A-pillars, a reference model with an undercut shape was designed, and the system was configured to realize a uniform pressure distribution in the model. The ceramic spherical particles failed to realize the uniform distribution of high pressure due to their high hardness and point contact characteristics, which caused damage to the CFRP patch. Compression equipment made of silicone rubber was able to achieve the required pressure level for curing the epoxy. Non-adhesion defects between the metal and the CFRP patch were confirmed in the area where the bending deformation occurred. This defect could be eliminated by optimizing the process conditions suitable for the newly developed flexible system.

다양한 형태의 실리콘 미세 구조물을 이용한 초소수성 표면형상 구현 (Surface Wettability in Terms of Prominence and Depression of Diverse Microstructures and Their Sizes)

  • 하선우;이상민;정임덕;정필구;고종수
    • 대한기계학회논문집A
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    • 제31권6호
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    • pp.679-685
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    • 2007
  • Superhydrophobic surface, with a water contact angle greater than $150^{\circ}$, has a self-cleaning effect termed 'Lotus effect'. This surface is created by the combination of rough surface and the low surface energy. We proposed square pillar and square shapes to control surface roughness. Microstructure arrays are fabricated by DRIE(Deep Reactive Ion Etching) process and followed by PPFC(Plasma Polymerized Fluorocarbon) deposition. On the experimental result, contact angle at square pillar arrays is well matched with Cassie's model and largest contact angle is $173.37^{\circ}$. But contact angle of square pore shape arrays is lower than Cassie's theoretical contact angle about $5{\sim}10%$. Nevertheless, square pore arrays have more rigidity than square pillar arrays.

표면처리 후 초고강도강 센터필러 프레스 금형의 효율적 보정기법 (An Effective Compensation Method of Press Tool Geometry for Stamping a Ultra High Strength Steel Center-pillar after Heat Treatment)

  • 이태길;곽종환;김세호
    • 소성∙가공
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    • 제23권7호
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    • pp.439-445
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    • 2014
  • Changes in the accuracy of the geometrical shape after a surface treatment are often very large due to the variation of the deformation mechanisms such as edge draw-in and the variation in springback caused by the reduction in the coefficient of friction between the tool and the blank. In the present study, the resulting shape accuracy due to the changes in deformation is quantitatively examined in order to predict the variation and to remove any undesirable additional tool compensation for the center pillar member made from steel with a UTS of 980MPa. The study examines important process parameters that are closely related with the edge draw-in such as the blank holding force, the contact status between the tool and the blank and the friction coefficient. The proposed method is applied within the finite element analysis of the stamping process for tools after a surface treatment and the amount of edge draw-in and flush values are compared between the analysis and experiments. The results demonstrate that the proposed quantification and finite element scheme are applicable to complicated tool compensation procedures and compensation can be designed effectively.

Aragonite의 제조에 관한 연구 (Ⅰ). 주상형 아라고나이트의 생성 (Studies on the Preparation of Aragonite (Ⅰ). Formation of Aragonite of Pillar Shape)

  • 박성식;하호;이희철
    • 대한화학회지
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    • 제39권7호
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    • pp.578-584
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    • 1995
  • $Sr(OH)_2$가 소량 첨가된 수산화칼슘 수용액에 $CO_2$ 가스를 흡수시켜 탄산화 반응을 행하였으며, 이 반응에서 반응온도와 $Sr(OH)_2$가 탄산화반응에 미치는 영향을 조사하였다. 주상형의 aragonite는 반응온도가 높을수록, $Sr(OH)_2(aq)/Ca(OH)_2(aq)$의 비가 클수록, 즉 $OH^-/CO_2(aq)$의 비가 클수록, 잘 생성되었다. $Sr(OH)_2$는 탄산화반응 초기에 aragonite와 유사한 사방정형의 $SrCO_3$를 쉽게 형성하고, 물에 대한 용해도가 높기때문에 $OH^-$ 이온을 증가시켜 용액내에 결정성장에 유리한 $CO_3^{2-}$ 이온을 보다 쉽게 형성시키므로 주상형 aragonite 생성에 유리한 역할을 하였다.

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이방성 암반내 쌍굴터널의 안정성에 대한 모형실험 연구 (A Study on the Stability of Twin Tunnels in Anisotropic Rocks Using Scaled Model Tests)

  • 김종우;김명균
    • 터널과지하공간
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    • 제22권3호
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    • pp.205-213
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    • 2012
  • 본 연구에서는 $30^{\circ}$ 경사진 층리면을 가진 이방성 암반내 위치한 쌍굴터널에서 터널간 이격거리와 터널 단면의 형상이 서로 다른 다섯 가지 모형에 대해 측압계수 2의 하중조건으로 축소모형실험을 실시하였다. 실험을 통해 모형별 균열개시압력과 터널 주변지반의 변형거동을 조사하였으며, 이 조건들이 터널의 안정성에 어떠한 영향을 미치는지를 알아보았다. 터널간 이격거리가 작은 모형일수록 필라에서는 층리면을 따른 전단파괴가 발생하였으며 낮은 압력수준에서 균열이 발생하여 터널의 안정성은 상대적으로 작은 것으로 평가되었다. 사심아치형, 원형, 반원아치형 터널 모형들에 대한 실험에서 반원아치형 터널이 가장 작은 균열개시압력을 보여 터널 안정성이 가장 작게 나타났으며, 원형 터널의 안정성이 가장 크게 나타났다. 또한, 사심아치형 터널의 변형거동은 원형 터널과 반원아치형 터널의 중간적인 형태를 나타내었으며 터널 안정성도 중간정도에 해당하였다. FLAC을 사용한 수치해석 결과는 모형실험의 결과와 정성적으로 부합하였다.

방연(方椽)이 표현된 승탑의 용례와 특징에 관한 연구 (A Study on the Use and Features of Bangyeon on the Seungtap)

  • 조현정;김왕직
    • 건축역사연구
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    • 제26권2호
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    • pp.7-14
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    • 2017
  • Rafter is a member for roof and plays a role in protecting shaft members under rafter such as pillar, beam and girder from natural environment and to fix by supporting finished materials of roof. It is common in the Korean architecture that rafter cross-section is paired with circular form and Buyeon cross-section is paired with the square shape. However, while there are not many, some architectures have rafter end header in the square shape. The aim of this study is to examine the square shape cases of rafter end header with special reference to stone structure. As a result, among stone structure related to Bangyeon, the majority case is seen at Palgakwondang type Seungtap. It was shown in the Seungtap of monk of Gusanseonmun school in the later Unified Silla to the early Goryeo period that succeeded Seodang Jijang.

의자 다리 부재에 대한 형상 최적 설계 (Shape Optimal Design for the Leg Parts of Chair)

  • 강성수;정영수
    • 한국생산제조학회지
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    • 제20권6호
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    • pp.735-739
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    • 2011
  • In this study, a chair with 5 or 6 legs was designed using the commercial program CATIA V5 in order to efficiently design considering the load conditions. In addition, the stress analysis and shape optimization were carried out using ANSYS Workbench for the chair consisting of stainless steel, aluminum alloys, magnesium alloys and structural steel. As a result, a chair with five legs showed the maximum equivalent stress at the end of the edge of the wheel parts and on the other hand, a chair with six legs showed the maximum equivalent stress at the corner of the connecting parts of the pillar and leg. In addition, the material and the weight was reduced by shape optimization for the chair model with 5 legs and maximum equivalent stress for stainless steel was found that greatly relaxed, compared with that of before shape optimization model.

발포 폴리스티렌 폼을 이용한 다기능 열선가공장치 개발 (Development of Multi-functional Hotwire Cutting System using EPS-foam)

  • 이상호;김효찬;양동열;박승교;김찬국
    • 한국정밀공학회지
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    • 제22권4호
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    • pp.194-202
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    • 2005
  • The objective of this paper is to develop a multi-functional hotwire cutting system (MHC) using EPS-foam block or plate as the working material. Because the MHC apparatus employs a four-axis synchronized hotwire cutter with the structure of two XY movable heads and a turntable, it allows the easy fabrication of various 3D shapes, such as (1) an axisymmetric shape or a sweeping cross-sectioned pillar shape using the hot-strip in the form of sweeping surface and EPS foam block on the turntable, (2) a polyhedral complex shape using the hotwire and EPS foam block on the turntable, and (3) a ruled surface approximated freeform shape using the hotwire and EPS foam plate. In order to examine the applicability of the developed MHC apparatus, an axisymmetric shape, a polyhedral shape and a large-sized freeform shape were fabricated on the apparatus.

Lower body shape classification of male university students

  • Cha, Su-Joung
    • 한국컴퓨터정보학회논문지
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    • 제24권3호
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    • pp.135-141
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    • 2019
  • The purpose of this study was to analyze the direct measurement data of 20-25 years male university students of 7th Size Korea data and to characterize and to type the body shape of lower body. It was to provide basic data for male university students' pants pattern production. The lower body part consisted of the 'horizontal factor' of the lower body composed of circumference, thickness, width, and 'vertical factor' of the lower body composed of the length and height. This was consistent with the analysis of the body shape factor of the lower half of male adolescents. The lower body shape was classified into four types. Type 1 was thick and relatively long in the lower body and was named 'thick long leg'. Type 2 was named 'short bird legs' because the lower body was thin and relatively short. Type 3 was relatively thin and long, so the lower body was named 'long crane leg'. In Type 4, the lower body was relatively thick and short, which means 'short pillar leg'. In the case of 20-25 year-old male university students, they have different body shapes depending on the girth and length of the lower half of their body as they have reached adulthood. Therefore, it would be necessary to provide a sales system that allows the repair of the length of the pants to be facilitated, and the length of the pants to be repaired when the pants are selected according to the circumference. Future studies will need to classify the body shape according to angle and flatness.