• Title/Summary/Keyword: Piezo Inkjet

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Theoretical analysis of one possible cause of the droplet volume variation for the fabrication of a TFT LCD color filter with the piezo DOD inkjet printing technology (잉크젯을 이용한 TFT LCD 컬러필터 제작에 있어 잉크액적 부피 편차에 대한 이론적 해석)

  • Shin, Dong-Youn;Lee, Taik-Min;Kim, Chung-Hwan
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2563-2566
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    • 2007
  • TFT LCD industries have endeavored to adopt the piezo Drop-On-Demand (DOD) inkjet printing technology to production lines of TFT LCD color filters and these efforts have significantly been based on experimental works. Because the degree of complexity in the piezo DOD inkjet printing technology results in too many combination of parameters, the matrix experimental method to investigate all possible sets of parameters becomes ineffective and hence the basic understanding of the piezo Drop-On-Demand inkjet print technology becomes important. In this study, one possible cause of the droplet volume variation across nozzles, which might cause visible swathe marks on an inkjet patterned TFT LCD color filter, is theoretically investiaged and new R&D directions are suggested.

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Waveform Design for Piezo Inkjet via Self- sensing Measurement (셀프 센싱을 이용한 피에조 잉크젯의 파형 설계)

  • Kim, Woo-Sik;Kwon, Kye-Si
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.4 s.121
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    • pp.333-341
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    • 2007
  • Waveform design method for inkjet printing has been proposed tv pressure wave measurement. The pressure wane inside the inkjet dispenser can be effectively measured by current measurement due to self-sensing capability of PZT. The pressure wave measured from current was verified by commercially availablelaser vibrometer. In order to obtain high speed inkjet droplets, two pulse waveform was designed such that the pressure wane after droplet formation can be minimized.

Self-sensing measurement of piezo inkjet and its Applications (피에조 잉크젯의 셀프 센싱 검출 및 응용)

  • Kwon, Kye-Si;Kim, Wou-Sik;Kim, Sang-Il;Shin, Seung-Joo;Kim, Seong-Jin
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.366-372
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    • 2007
  • Self-sensing measurement of piezo inkjet and its application are discussed. The pressure wave inside the inkjet dispenser was measured by current measurement due to self-sensing capability of PZT. The pressure wave measured from current was verified by commercially available laser vibrometer. Here, two applications using self-sensing signal were discussed: waveform design for high speed jetting and condition monitoring. For waveform design, two pulse waveform was designed based on self-sensing signal such that the pressure wave after droplet formation can be minimized. For condition monitoring, self-sensing signal was shown to be effective in detecting air bubble trapped in inkjet printhead.

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Piezo-driven inkjet printhead monitoring system (압전 잉크젯 헤드 모니터링 시스템)

  • Lee, Byeung-Leul;Kim, Sang-Il
    • Journal of Sensor Science and Technology
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    • v.19 no.2
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    • pp.124-129
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    • 2010
  • For the industrial printing applications, the stability of the piezo-driven inkjet printhead is a major requirement. In this paper, we focused on the failure modes of the inkjet printhead and realized a method to detect and repair them at high speed. The printhead monitoring is performed by detecting the residual vibration of the actuating plate using the self- sensing capability of the piezoelectric material. To measure the channel acoustics and to identify the malfunctioning nozzle, we devised the bridge sensing circuitry and failure detection algorithm. The residual vibration signals can be affected by the boundary conditions of the channel acoustics, so it is possible to identify the failure causes by analyzing the monitoring signals. Therefore it is also possible to apply a proper restoring process to the defective printhead. The experimental results show that this method is effective in improving the reliability of the industrial printing.

Development of condition monitoring system for piezo inkjet (잉크젯 작동 상태 모니터링 시스템 개발)

  • Kwon, Kye-Si
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.562-565
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    • 2008
  • Measuring system for piezo inkjet droplet and ink jetting status was developed. In order to measure the jetting performance, two different approaches have been used. One is to use the self-sensing capability of the piezo actuator in the printhead. The other is to use the droplet image from a CCD camera. The software as well as hardware using two approaches was developed. The self-sensing signal as well as meniscus motion was shown to be useful in monitoring jetting conditions. Furthermore, ink properties such as viscosity and speed of sound, which is related to jetting performance, can be understood.

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A Study on the Control System for Piezoelectric Inkjet Head (압전 잉크젯 프린터 헤드 제어에 관한 연구)

  • Lee, Dal-Ho;Han, Hyung-Seok
    • Journal of The Institute of Information and Telecommunication Facilities Engineering
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    • v.8 no.1
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    • pp.30-35
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    • 2009
  • In this paper, the type of inkjet heads and the control of head of inkjet printer are surveyed. The electronic parts of inkjet printer are composed of main- board and sub-board. The inkjet head is controlled by using these boards. The results from silver ink jetting experiment are given. The results show that the implemented inkjet system can give a satisfactory performance.

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Numerical Simulation of Hydro-Acoustic Flow in Piezo Inkjet Print Head (피에조 잉크젯 헤드의 음향파 거동의 수치 해석)

  • Lee, You-Seop;Wee, Sang-Kwon;Oh, Se-Young;Chung, Jae-Woo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.1 s.256
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    • pp.51-61
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    • 2007
  • This paper presents numerical and theoretical studies of acoustic wave interactions in slightly compressible liquids within piezoelectrically driven inkjet print heads. The interconnected flow channels may cause jet crosstalk, resulting in poor printing quality. It should be reduced by modifying the channel structure with the acoustic wave interactions considered. Compressible gas flow driven by the sudden movement of a top wall in the channel is calculated using Flow3D and is validated with the narrow gap theory. Limited compressibility model of the Flow3D is employed to calculate pressure waves of slightly compressible ink flow. It is found that reducing restrictor width can damp out the jet crosstalk by inhibiting the pressure wave propagation. The degree of crosstalk has been quantified using the maximum values of cross-correlations between neighboring channels and a critical channel dimension for acceptable crosstalk has been proposed. This finding is verified by drop visualization experiments using silicon-micromachined piezo inkjet print heads that are fabricated by our group.

Diagnosis and monitoring of inkjet operating conditions (잉크젯 작동 상태 진단 및 모니터링)

  • Kwon, Kye-Si;Kim, Byung-Hun;Kim, Sang-Il;Shin, Seung-Joo;Kim, Seong-Jin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.455-460
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    • 2007
  • A self-sensing circuit for piezo inkjet has been designed in order to monitor the operating condition during printing. In order to verify the circuit, both ink droplet images from strobe LED and vibration signals from the laser vibrometer were measured and compared with self-sensing signal. Experimental results show that self-sensing signal was effective in detecting the pressure wave change due to the bubble trapped in inkjet printhead.

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