• Journal of the Korea Society for Simulation
• /
• v.22 no.4
• /
• pp.83-92
• /
• 2013

The demand of a camera-lens-module which is installed in mobile phone has been increased explosively as the increase of mobile phone market. Recently, two missions are given to the parts manufacturer of lens module, and they are how to keep the quality of injection moulding process as the increase of resolution, and how to decrease manufacturing cost. In this paper, a simulation study is introduced which is used for developing barrel and shield considering the double-cassette type of mould. At first, the simulation for injection process using Mold Flow$^{TM}$ is applied in the phase of mould design, and mechanical simulation using DPM Assembly$^{TM}$ is applied for collision detection between picking robot and mould. As a result, the productivity increased more than 300%.

• Design & Manufacturing
• /
• v.6 no.1
• /
• pp.12-17
• /
• 2012

In order to produce high-quality optical components, aspheric lenses have been widely applied in recent years. An aspheric lens consists of aspheric surfaces instead of spherical ones, which causes difficulty in the design process as well as the manufacturing procedure. Although injection molding is widely used to fabricate optical lenses owing to its high productivity, there remains lots of difficulty to determine appropriate mold design factors and injection molding parameters. In the injection molding fields, computer simulation has been effectively applied to analyze processes based on the shell analysis so far. Considering the geometry of optical lenses, a full-3d simulation based on solid elements has been reported as a reliable approach. The present work covers three-dimensional injection molding simulation and relevant deformation analysis of an injection molded plastic lens based on 3d solid elements. Numerical analyses have been applied to the injection molding processes of three aspheric lenses for an image sensing module of a mobile phone. The reliability of the proposed approach has been verified in comparison with the experimental results.

• 한국금형공학회:학술대회논문집
• /
• 2008.06a
• /
• pp.143-148
• /
• 2008

In order to produce high-quality optical components, aspheric lenses have been widely applied in recent years. An aspheric lens consists of aspheric surfaces instead of spherical ones, which causes difficulty in the design process as well as the manufacturing procedure. Although injection molding is widely used to fabricate optical lenses owing to its high productivity, there remains lots of difficulty to determine appropriate mold design factors and injection molding parameters. In the injection molding fields, computer simulation has been effectively applied to analyze processes based on the shell analysis so far. Considering the geometry of optical lenses, a full-3d simulation based on solid elements has been reported as a reliable approach. The present work covers three-dimensional injection molding simulation and relevant deformation analysis of an injection molded plastic lens based on 3d solid elements. Numerical analyses have been applied to the injection molding processes of three aspheric lenses for an image sensing module of a mobile phone. The reliability of the proposed approach has been verified in comparison with the experimental results.

• Journal of Korea Society of Industrial Information Systems
• /
• v.12 no.3
• /
• pp.124-131
• /
• 2007

Aspheric glass lenses was fabricated by glass molding press(GMP), which is a plano-aspheric convox shape and intended for use as an optical design of 3 megapixel and 2.5 magnifications zoom in a camera phone module. Transcription ratio of form accuracy (PV) as well as resolution properties was measured for evaluation the molded lens. Form accuracy (PV) of the mold surface was $0.127\;{\mu}m$ in an aspheric and $0.168\;{\mu}m$ in a plano, in case of the molded lens it shows $0.205\;{\mu}m$ and $0.223\;{\mu}m$, respectively. Resolution of the molded lens was measured as a MTF[Contrast]. The molded lens shows contrast of 32.9% at 80 1p/mm and the value is similar with contrast of 33% obtained simulation.

• Journal of the Optical Society of Korea
• /
• v.19 no.6
• /
• pp.658-664
• /
• 2015

Lens designers generally refer to flat image fields and attempt to minimize the field curvature. Present-day CMOS image sensors for mobile phone cameras, however, are not flat, but curved. Sometimes it is necessary to generate an intentional field curvature according to the degree and direction of the CMOS image-sensor’s curvature. This paper presents the degree of curvature of a CMOS image sensor measured using an interferometer, and proposes an effective compensation method that minimizes the net field curvature through optimizing the air gap between lens elements, which is demonstrated using simulations and experiments.

• Journal of the Optical Society of Korea
• /
• v.20 no.1
• /
• pp.150-155
• /
• 2016

To evaluate the autofocusing performance of recent mobile phone cameras, it is necessary to determine the peak position of the center field MTF (Modulation Transfer Function), -known as the through focus MTF- of the module. However, the MTF peak position found by conventional methods deviates from the ideal position due to the focus scanning resolution of mobile phone cameras. This inaccurate peak position results in false judgements of the optical performance, leading to yield losses or customer complaints. An increase in the focus scanning resolution can address this problem, but the manufacturing UPH (Unit per Hour) level will also unfortunately increase as well, resulting in a loss of manufacturing capabilities. In this paper, several fitting models are studied to find an accurate MTF peak position within a short period of time. With an analysis of a large amount of manufacturing data, it is demonstrated that the fitting methods can reduce false judgements and simultaneously increase the capabilities of the manufacturing system.

• Transactions of Materials Processing
• /
• v.18 no.2
• /
• pp.128-134
• /
• 2009

The present study covers an integrated simulation method to evaluate optical performance of an aspheric plastic lens by connecting an injection molding analysis with a ray tracing simulation. Traditional ray tracing methods have based on the assumption that the optical properties of a lens are homogeneous throughout the entire volume. This assumption is to a certain extent unrealistic for injection-molded plastic lenses because material properties vary at every point due to the injection molding effects. To take into account the effects of the inhomogeneous optical properties of the molded lens, a numerical scheme is developed to calculate the distribution of refractive index induced from the injection molding process. This index distribution is then reflected onto CODE $V^{(R)}$ simulation and used to calculate ray paths in inhomogeneous media. The proposed tracing scheme is implemented on the tracing of an aspheric lens for a mobile phone camera module.

• Korean Journal of Optics and Photonics
• /
• v.16 no.1
• /
• pp.34-42
• /
• 2005

This paper presents the optimum initial design containing the first and third order properties of the three-group zoom system using lens modules, and the real lens design of the system. The optimum initial design with focal length range of 4.3 mm to 8.6 mm is derived by assigning appropriate first and third order quantities to each module along with the specific constraints required for the system. An initial real lens selected for each group has been designed to match its focal length and the first orders into those of the each lens modules, and then combined to establish an actual zoom system by adjusting the air space between the groups at all zoom positions. The combination of the separately designed groups results in a system which satisfies the first order properties of the zoom system composed of the original lens modules. As a result, by residual aberration correction, we could obtain a zoom system useful in compact digital zoom cameras and mobile phone cameras employing the rear focus method.

• Journal of Digital Convergence
• /
• v.10 no.11
• /
• pp.331-335
• /
• 2012

Many researches have been performed the analysis and experiments on auto-focus lens due to the development of camera module which is used in mobile-phone recently. Various types of voice coil motor are used mostly in the view point of actuators. Various type of magnetic flux flow is made by the combination of magnet, coil and yoke, etc. And the function of auto-focus is made by the proper combination of the lens components. In this research, some of the simple and economic structure is chosen to investigate the characteristics analytically among various types of lens which are used in industries. Desired level of lens module design was achieved by electromagnetic analysis using ANSYS$^{TM}$ finite element analysis program.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
• /
• 2007.06a
• /
• pp.57-57
• /
• 2007

Aspheric glass lenses have many optical advantages, for glass have superior optical performance and an aspheric form can reduce optical aberrations. Recently, the use of it is rapidly expanding as the mass production becomes possible by glass molding press and so this method is considered as the best method for fabricating an aspheric glass lens, but it is difficult to control many parameters for pressing and cooling process. Design of experiments (DOE) is a very useful tool to design and analyze complicated industrial design problems. This study investigated the pressing conditions to mold aspheric glass lenses for mega pixel phone camera module using DOE method. We have applied fractional factorial design and the response variable was set form accuracy (PV) of aspheric surface of molded lens. The results of analysis indicates that all factors expect for pressing force of each step are available for the form accuracy (PV). It was the optimum condition of the designed pressing conditions for lowering the form accuracy(PV) value of molded lens that all factors were at the low level. The form accuracy (PV) of mold and molded lens under the optimum condition are $0.85\;{\mu}m$ and $0.922\;{\mu}m$ respectively.